Mitsubishi L200. Manual - part 316

AKX00069

Thrust beaing No.10

Underdrive clutch 
hub

AE

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-28

CAUTION

Make sure thrust bearing No.10 is mounted in the 
correct direction.

AK403446

Thrust bearing 

No.

10

AC

10.Apply vaseline or petroleum jelly on the thrust 

bearing No.10, and then install it on the 
underdrive clutch hub.

AK403447

11.Install the output flange.

AKX00072

Thrust bearing No.9

Output flange

AG

CAUTION

Make sure thrust bearing No.9 is mounted in the 
correct direction.

AK403448

Thrust bearing No.9

AC

12.Apply vaseline or petroleum jelly on the thrust 

bearing No.9, and then install on the output 
flange.

CAUTION

Measure and record the thickness of the thrust 
race No.8 to be assembled.

AK403449AD

Thrust race No.8

13.Apply vaseline or blue petroleum jelly on the 

thrust race No.8 being used, and then install it on 
the rear side of the center support.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-29

CAUTION

• Install the center support so that the oil holes 

shown in the illustration face the lower side of 
the transmission case.

•

AK403426

AB

Make sure that the thrust race No.8 attached 
to the rear side of the center support does not 
fall off.

14.Install the center support.

AK800431AB

MB991603

15.Remove the two output shaft support mounting 

bolts.

16.Using the two removed bolts, install special tool 

Bearing installer stopper (MB991603) to the 
specified torque of 23 

± 3 N⋅m.

17.Select the thrust race No.8 with the following 

procedure:

AK800432

AB

MB991603

Output shaft

(1) Fix a dial gauge to special tool Bearing 

installer stopper (MB991603).

AK403451

MD998029

Output shaft flange

AB

(2) Push the output shaft, and the output flange in 

alternately, and then measure the end play of 
output shaft.

NOTE: 

.

•

When pushing the output shaft in, take care 
that the center support does not move.

•

AKX00078

Thrust race No.8

End play

Thrust beaing No.9

AD

When pushing the output flange in, use the 
special tool Oil seal installer (MD998029).

(3) Reinstall by selecting the thrust race No.8 

installed by the procedure (13) so that the end 
play of output shaft becomes the standard 
value. 

NOTE: Refer to the thickness recorded in step 
13.

Standard value: 0.25 

− 0.71 mm

(For output shaft end play)

(4) Measure the end play again, and confirm that 

it is within the standard value.

NOTE: Carry this step out with special tool 
Bearing installer stopper (MB991603) and dial 
gauge installed.

18.Using the following steps, select the snap ring for 

fixing the center support.

AK403369

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-30

(1) Install the snap ring used for fixing the center 

support used.

AK800432

AB

MB991603

Output shaft

AK403453AB

Center support

(2) After pushing the output shaft, and the center 

support in alternately, and then measure the 
end play of center support.

NOTE: When pushing the output shaft in, be 
sure to push them in to the point where the 
center support touches the snap ring.

AKX00081

Snap ring

Center support

AC

Standard value

Low/Reverse 
brake piston

(3) Select the snap ring for fixing the center 

support installed in step 18 (1) so that the end 
play of the center support is at the standard 
value. Then, reassemble.

Standard value: 0 

− 0.16 mm

(For center support end play)

(4) Measure the end play again, and confirm that 

it is within the standard value.

AK403371

19.Using the following steps, select the snap ring for 

adjusting the brake reaction plate end play and 
second brake end play, and the pressure plate for 
adjusting the low/reverse brake end play.
(1) Install the wave spring onto the low/reverse 

brake piston.

AKX00082

MB991632

Snap ring

AC

(2) Install special tool Clearance dummy plate 

(MB991632) onto the position shown in the 
illustration instead of the pressure plate for the 
low/reverse brake. Install the six brake disc, 
five brake plate and snap ring.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-31

CAUTION

Pay close attention to the assembly direction of 
the reaction plate.

AKX00083

MD998913

Snap ring

MB991632

End play

AC

(3) Install the reaction plate and snap ring that 

was used.

(4) Install a dial gauge onto special tool Dial 

gauge extension (MD998913) so that the end 
contacts the brake reaction plate. Measure the 
end play by moving special tool Clearance 
dummy plate (MB991632).

(5) Select the snap ring installed in step 19 (3) so 

that the end play is within the standard value. 
Then, reassemble.

Standard value: 0 

− 0.16 mm

(For brake reaction plate end play)

(6) Measure the end play again, and confirm that 

it is within the standard value.

CAUTION

Pay close attention to the shape and assembly 
direction of the brake plate A installation. 

AKX00084

Snap ring

MB991632

Return 
spring

AD

Second brake

A

(7) Next, install special tool Clearance dummy 

plate (MB991632) instead of the pressure 
plate for the second brake. Install the four 
brake discs and three brake plates.

(8) Install the return spring, second brake and 

snap ring.

AKX00085

MB991632

Moving 
amount

AC

MD998913

(9) Install a dial gauge onto special tool Dial 

gauge extension (MD998913) so the end 
contacts the special tool. Move special tool 
Clearance dummy plate (MB991632) and 
measure the moving amount. Select a 
pressure plate with a thickness that 
corresponds to the measured moving amount 
from the following table.

Standard value (reference): 1.49 

− 1.95 mm

(For second brake end play)

Moving amount mm

Pressure plate
Thickness 

 

mm

identifica
tion 
symbol

1.2 or more 

− less than 1.4 1.6

F

1.4 or more 

− less than 1.6 1.8

E

1.6 or more 

− less than 1.8 2.0

D

1.8 or more 

− less than 2.0 2.2

C

2.0 or more 

− less than 2.2 2.4

B

2.2 or more 

− less than 2.4 2.6

A

2.4 or more 

− less than 2.6 2.8

0

2.6 or more 

− less than 2.8 3.0

1

(10)Remove the snap ring, second brake, return 

spring and special tool Clearance dummy 
plate (MB991632) installed in step (8).

Moving amount mm

Pressure plate
Thickness 

 

mm

identifica
tion 
symbol