Mitsubishi L200. Manual - part 248

AK500457

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-17

49.Remove the synchromesh shifting key spring 

No.3.

AK500458

50.Remove the synchromesh shifting key No.3.

AK500459

51.Remove the needle roller bearing.

AK403985

52.Remove the 5th gear thrust washer.

AK403785

AB

53.Remove the straight pin.

AK403986

54.Remove the rear bearing output shaft retainer.

AK403987

55.Remove the snap ring.

AK403989

Reverse idler 
gear

AC

56.Remove the reverse idler gear.

AK403990

AB

Counter gear
sub-assembly

Cylindrical roller
bearing

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-18

57.Remove the counter gear sub-assembly and 

cylindrical roller bearing.

AK403991

58.Remove the input shaft sub-assembly.

AK403992

59.Remove the output shaft sub-assembly.

AK403993

60.Remove the reverse shift arm bracket.

REASSEMBLY SERVICE POINTS

AK403993

1. Set the reverse shift arm bracket to the 

intermediate plate and tighten the bolts to the 
specified torque of 18 

± 5 N⋅m.

AK403992

2. Install the output shaft sub-assembly to the 

intermediate plate.

AK403991

3. Install the input shaft sub-assembly to the output 

shaft sub-assembly.

AK403990

AB

Counter gear
sub-assembly

Cylindrical roller
bearing

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-19

4. Insert the counter gear sub-assembly into the 

intermediate plate and hold it. Insert the cylindrical 
roller bearing into the intermediate plate and the 
counter gear sub-assembly.

AK403989

Reverse idler 
gear

AC

5. Install the reverse idler gear shaft and reverse 

idler gear sub-assembly to the intermediate plate.

AK403987

6. Install the shaft snap ring to the radial ball bearing 

of the input shaft sub-assembly.

AK403986

AB

7. Set the rear bearing output shaft retainer and 

tighten the bolts to the specified torque of 18 

± 5 

N

⋅m.

NOTE:  Fit the rear bearing output shaft retainer 
into the reverse idler gear shaft slot.

AK403785

AB

8. Install the straight pin.

AK501229

5th gear 
thrust 
washer

Penetration
groove

Straight pin

Installtion
direction

AB

AK403985

9. Check the installation direction of 5th gear thrust 

washer, and install it.

AK500459

10.Install the needle roller bearing.

AK500458

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-20

11.Install the synchromesh shifting key No.3 to the 

counter shaft gear No.5.

AK500457

12.Install the synchromesh shifting key spring No.3 

to the counter shaft gear No.5.

AK500456

13.Install the synchromesh shifting key spring No.3 

to the counter shaft gear No.5.

AK500526

14.Install the shaft snap ring to the counter shaft gear 

No.5.

AK403984

15.Install the counter shaft gear No.5.

AK403983

AB

Protrusion

Key

CAUTION

Fit the protrusions of synchronizer ring between 
keys.
16.Install the synchronizer outer race No.3.

AK404049

AB

MD998812

MD998813

MD998827

17.Use special tools to install the gear spline piece 

No.5.

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer adapter (56) (MD998827)