Mitsubishi L200. Manual - part 246

AK602734

19.5 ± 3.9 N·m

24

25

27

19.5 ± 3.9 N·m

28

30

31

32

33

34

36

35

39

38

42

43

18.5 ± 5.5 N·m

18.5 ± 5.5 N·m

23

26

20

22

21

21

22

20

40

41

37

29

AC

44

Disassembly steps 

20. Straight screw plug with head
21. Compression spring
22. Ball
23. Shaft snap ring
24. Gear shift fork shaft No.2
25. Gear shift fork No.2
26. Roller A
27. Shaft snap ring
28. Gear shift fork shaft No.1
29. Straight pin
30. Roller A
31. Gear shift fork No.1
32. Shaft snap ring
33. Slotted spring pin

34. Gear shift fork shaft No.3
35. Gear shift fork No.3
36. Roller A
37. Ball
38. Shaft snap ring
39. Gear shift fork shaft No.4
40. Ball
41. Compression spring
42. E-ring
43. Reverse shift arm
44. Reverse shift fork

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-9

Disassembly steps (Continued)

AK701069

48

AB

49

50

51

53

55

54

56

52

57

58

61

62

63

64

66

65

Apply gear oil to
all moving parts
before installation.

45

47

46

45

59

67

18 ± 5 N·m

68

60

18 ± 5 N·m

Disassembly steps 

45. Shaft snap ring
46. Rotor
47. Ball
48. Shaft snap ring
49. Transmission hub sleeve No.3
50. Gear spline piece No.5
51. Synchronizer outer race No.3
52. Counter shaft gear No.5
53. Shaft snap ring
54. Synchromesh shifting key spring 

No.3

55. Synchromesh shifting key spring 

No.3

56. Synchromesh shifting key No.3

57. Needle roller bearing
58. 5th gear thrust washer 
59. Straight pin
60. Rear bearing output shaft retainer
61. Shaft snap ring
62. Reverse idler gear
63. Cylindrical roller bearing
64. Counter shaft sub-assembly
65. Input shaft sub-assembly
66. Output shaft sub-assembly
67. Reverse shift arm bracket
68. Intermediate plate

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-10

Disassembly steps (Continued)

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-11

DISASSEMBLY SERVICE POINTS

AK704967

AC

Back-up lamp switch
assembly

Shift position switch
assembly

<R5MB1-J-NC>

AK704968

AD

Back-up lamp switch
assembly

<R5MB1-J-ND1>

1. Remove the back-up lamp switch assembly and 

shift position switch assembly <R5MB1-J-NC>.

AK403768

2. Remove the clutch housing.

AK500816

3. Remove the vehicle speed sensor.

AK604895

Wiring harness 
clamp bracket

Wiring 
harness 
clamp 
bracket

AB

4. Remove the extension housing sub-assembly and 

wiring harness clamp bracket.

AK403777

5. Remove the oil receiver pipe.

AK604896

AB

6. Remove the straight screw plug with head.

AK604897AB

7. Remove the slotted spring pin.

AK403781

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL <R5MB1>

22B-12

8. Remove the reverse restrict pin assembly.

AK403774

9. Remove the front bearing retainer.

AK403775

AC

10.Remove the oil seal.

AK403782

11.Remove the shaft snap ring.

AK403783

12.Remove the shaft snap ring.

AK403784

13.Remove the transmission case sub-assembly.

AK500257

14.Remove the transmission magnet.

AK403786

AB

15.Remove the straight screw plug with head (3 

places).