Mitsubishi L200. Manual - part 126

 

  Index      Mitsubishi     Mitsubishi L200 - service repair manual 2012 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  124  125  126  127   ..

 

 

Mitsubishi L200. Manual - part 126

 

 

TROUBLESHOOTING

DIESEL FUEL

13A-300

• Failed supply pump

• Failed engine-ECU

DIAGNOSIS PROCEDURE

NOTE: This diagnosis code is outputted for an air 
penetration in the fuel line of the supply pump due to 
lack of fuel. Therefore, bleed air from the fuel line 
after the fuel supply, and delete the diagnosis code 
through M.U.T.-III.

STEP 1. M.U.T.-III diagnosis code 

• With the air released from the fuel line, supply 

fuel if necessary.

• Continue idle operation for about 5 minutes.

Q: Is the diagnosis code P1273 outputted again?

YES : 

Go to Step 2 .

NO : 

The check is end.

STEP 2. Replace the supply pump assembly.

•  After the supply pump assembly, learn the sup-

ply pump (Refer to GROUP 00 

− Precautions 

Before Service 

− What The Common Rail Engine 

Learns ).

• After learning the supply pump assembly, re-

check the trouble symptoms.

Q: Does trouble symptom persist?

YES : 

Replace the engine-ECU. When the engine-

ECU is replaced, write the chassis number 
(Refer to GROUP 00 

− Precautions Before 

Service 

− How to Perform Chassis Number 

Writing ). After replacing the engine-ECU, 
register the injector identification code and 
learn fuel injection (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ). After 
registering the injector identification code, 
the vehicle equipped with the DPF carries 
out the forcible DPF regeneration. (Refer to 
GROUP 17 

− Emission Control − Diesel 

Particulate Filter (DPF) System 

− Forcible 

DPF Regeneration ).

NO : 

The check is end.

Code No. P1274: Supply Pump Protection

OPERATION

• Refer to Code No. P0191: Rail Pressure Sensor 

Range/Performance Problem 

P.13A-143

.

• Refer to Code No. P0192: Rail Pressure Sensor 

Circuit Low Input 

P.13A-147

.

• Refer to Code No. P0193: Rail Pressure Sensor 

Circuit High Inpu

P.13A-155

.

FUNCTION

• The engine-ECU monitors the signals input from 

the rail pressure sensor.

• Based on these input signals, the engine-ECU 

checks whether the fuel pressure in the common 
rail is abnormal.

TROUBLE JUDGMENT

Check Conditions

• Engine is running

• Rail pressure sensor is normal

Judgment Criterion

• For 1 seconds, the rail pressure stays in the criti-

cal pressure range in which the supply pump is 
burned out.

PROBABLE CAUSES

• Failed supply pump

• Failed common rail assembly

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-III diagnosis code

Q: Is any other diagnosis code than P1274 output?

YES : 

Inspection chart for diagnosis codes (Refer 

to 

P.13A-21

).

NO : 

Go to Step 2 .

STEP 2. Check suction control valve itself

• Check suction control valve itself (Refer to 

P.13A-

596

).

Q: Is the check result normal?

YES : 

Go to Step 3 .

NO : 

Replace the suction control valve. After 
replacing the supply pump, learn the supply 
pump (Refer to GROUP 00 

− Precautions 

Before Service 

− What The Common Rail 

Engine Learns ).

TROUBLESHOOTING

DIESEL FUEL

13A-301

STEP 3. Replace the supply pump assembly.

•  After the supply pump assembly, learn the sup-

ply pump (Refer to GROUP 00 

− Precautions 

Before Service 

− What The Common Rail Engine 

Learns ).

• After learning the supply pump assembly, re-

check the trouble symptoms.

Q: Does trouble symptom persist?

YES : 

Go to Step 4 .

NO : 

The check is end.

STEP 4. Replace the common rail assembly and 
fuel injection tubes.

• After replacing the common rail assembly and 

fuel injection tubes, re-check the trouble symp-
toms

Q: Does trouble symptom persist?

YES : 

Replace the engine-ECU. When the engine-

ECU is replaced, write the chassis number 
(Refer to GROUP 00 

− Precautions Before 

Service 

− How to Perform Chassis Number 

Writing ). After replacing the engine-ECU, 
register the injector identification code and 
learn fuel injection (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ). After 
registering the injector identification code, 
the vehicle equipped with the DPF carries 
out the forcible DPF regeneration. (Refer to 
GROUP 17 

− Emission Control − Diesel 

Particulate Filter (DPF) System 

− Forcible 

DPF Regeneration ).

NO : 

The check is end.

Code No. P1275: Supply Pump Exchange

OPERATION

• Refer to Code No. P0191: Rail Pressure Sensor 

Range/Performance Problem 

P.13A-143

.

• Refer to Code No. P0192: Rail Pressure Sensor 

Circuit Low Input 

P.13A-147

.

• Refer to Code No. P0193: Rail Pressure Sensor 

Circuit High Inpu

P.13A-155

.

FUNCTION

• The engine-ECU monitors the signals input from 

the rail pressure sensor.

• Based on these input signals, the engine-ECU 

checks whether the fuel pressure in the common 
rail is abnormal.

TROUBLE JUDGMENT

Check Conditions

• Engine is running

• Rail pressure sensor is normal

Judgment Criterion

• The rail pressure continues to exceed the maxi-

mum operating pressure of the supply pump for 
15 seconds.

PROBABLE CAUSES

• Failed supply pump

• Failed rail pressure sensor

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-III diagnosis code

Q: Is any other diagnosis code than P1275 output?

YES : 

Inspection chart for diagnosis codes (Refer 

to 

P.13A-21

).

NO : 

Go to Step 2 .

STEP 2. Check suction control valve itself

• Check suction control valve itself (Refer to 

P.13A-

596

).

Q: Is the check result normal?

YES : 

Go to Step 3 .

NO : 

Replace the suction control valve. After 
replacing the suction control valve, learn the 
supply pump (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ).

STEP 3. Replace the supply pump.

• After the supply pump assembly, learn the supply 

pump. (Refer to GROUP 00 

− Precautions Before 

Service 

− What The Common Rail Engine Learns 

).

• After learning the supply pump, re-check the trou-

ble symptoms.

Q: Does trouble symptom persist?

YES : 

Go to Step 4 .

NO : 

The check is end.

TROUBLESHOOTING

DIESEL FUEL

13A-302

STEP 4. Replace the common rail assembly and 
fuel injection tubes.

• After replacing the common rail assembly and 

fuel injection tubes, re-check the trouble symp-
toms.

Q: Does trouble symptom persist?

YES : 

Replace the engine-ECU. When the engine-

ECU is replaced, write the chassis number 
(Refer to GROUP 00 

− Precautions Before 

Service 

− How to Perform Chassis Number 

Writing ). After replacing the engine-ECU, 
register the injector identification code and 
learn fuel injection (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ). After 
registering the injector identification code, 
the vehicle equipped with the DPF carries 
out the forcible DPF regeneration. (Refer to 
GROUP 17 

− Emission Control − Diesel 

Particulate Filter (DPF) System 

− Forcible 

DPF Regeneration ).

NO : 

The check is end.

TROUBLESHOOTING

DIESEL FUEL

13A-303

Code No. P1276: Fuel Filter Exchange <Vehicles with fuel filter pressure switch>

OPERATION

• The battery voltage is applied to the fuel filter 

pressure switch (terminal No. 1) from the engine-
ECU (terminal No. 110).

FUNCTION

• The engine-ECU detects the clogged fuel filter by 

using the fuel filter pressure switch installed on 
the fuel filter assembly.

TROUBLE JUDGMENT

Check Condition

• During steady driving after engine warm up.

Judgment Criterion

• Determination of clogged fuel filter.

PROBABLE CAUSES

• Failed fuel filter pressure switch

• Open/short circuit or harness damage in fuel filter 

pressure switch circuit or loose connector contact

• Failed engine-ECU

AKB00283

99

100

111

110

101

128 129 130

2

1

101 102

103104 105 106107 108109 110 111112 113 114115

118119 120 121122 123124 125126127 128 129130

131132 133 134135 136137 138139140 141142 143

146147 148 149150 151152 153154155 156 157158

117

145

116

144

2

1

110

Fuel filter
pressure switch

ON

OFF

Engine-ECU

A-143

C-103

Fuel filter pressure switch circuit

W

B

Wire colour code
B: Black  LG: Light green  G: Green  L: Blue  W: White  Y: Yellow  SB: Sky blue  BR: Brown  O: Orange  GR: Grey
R: Red  P: Pink  V: Violet  PU: Purple

AB

 

 

 

 

 

 

 

Content   ..  124  125  126  127   ..