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Mazda CX 7. Manual - part 402

SUNROOF

09-15–3

09-15

GLASS PANEL REMOVAL/INSTALLATION

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1. Fully close the glass panel.
2. Fully open the sunshade.
3. Remove the screws, and then remove the glass

panel.

4. Peel the weatherstrip off the glass panel.
5. Install in the reverse order of removal.
6. Adjust the glass panel. (See 09-15-3 GLASS

PANEL ADJUSTMENT.)

End Of Sie

GLASS PANEL ADJUSTMENT

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1. Fully close the glass panel.
2. Measure the gap and height between the glass panel and body.
3. If not as specified, loosen the glass panel installation screws and reposition the glass panel.

Clearance

a: 0— 2.7 mm {0— 0.106 in}
b: 0 mm {0 in}

4. Tighten the installation screws.
5. Insert a credit card between the weatherstrip and

the body of the vehicle. Verify that the sunroof is
shut tightly (there is resistance when the credit
card is moved).

• If the sunroof is not shut tightly, readjust by

performing Steps 3 and 4.

End Of Sie

GLASS PANEL

SCREW

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GLASS PANEL

WEATHERSTRIP

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Sec. A

—

(+)

(-)

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PLASTIC CARD

WEATHERSTRIP

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SUNROOF

09-15–4

SUNROOF UNIT REMOVAL/INSTALLATION

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Caution

• If the sunshade is forced close while the sunroof is open, the sunshade could be damaged.

1. Disconnect the negative battery cable.
2. Remove the following parts:

(1) A-pillar lower trim (See 09-17-16 A-PILLAR LOWER TRIM REMOVAL/INSTALLATION.)
(2) A-pillar trim (See 09-17-15 A-PILLAR TRIM REMOVAL/INSTALLATION.)
(3) Front scuff plate inner (See 09-17-19 FRONT SCUFF PLATE REMOVAL/INSTALLATION.)
(4) Rear scuff plate inner (See 09-17-19 REAR SCUFF PLATE REMOVAL/INSTALLATION.)
(5) B-pillar lower trim (See 09-17-16 B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.)
(6) Front seat belt upper anchor installation bolt (See 08-11-2 FRONT SEAT BELT REMOVAL/

INSTALLATION.)

(7) B-pillar upper trim (See 09-17-16 B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.)
(8) Rear seat (See 09-13-7 REAR SEAT REMOVAL/INSTALLATION.)
(9) Sub trunk box (See 09-17-25 SUB TRUNK BOX REMOVAL/INSTALLATION.)
(10)Trunk end trim (See 09-17-24 TRUNK END TRIM REMOVAL/INSTALLATION.)
(11)Trunk side trim (See 09-17-24 TRUNK SIDE TRIM REMOVAL/INSTALLATION.)
(12)C-pillar trim (See 09-17-17 C-PILLAR TRIM REMOVAL/INSTALLATION.)
(13)D-pillar trim (See 09-17-18 D-PILLAR TRIM REMOVAL/INSTALLATION.)
(14)Map light (See 09-18-22 MAP LIGHT REMOVAL/INSTALLATION.)
(15)Sunvisor (See 09-17-26 SUNVISOR REMOVAL/INSTALLATION.)
(16)Assist handle (See 09-17-27 ASSIST HANDLE REMOVAL/INSTALLATION.)
(17)Headliner (See 09-17-27 HEADLINER REMOVAL/INSTALLATION.)
(18)Glass panel (See 09-15-3 GLASS PANEL REMOVAL/INSTALLATION.)

3. Disconnect the front and rear drain hose from the sunroof frame.
4. Remove the bolts.
5. Remove the nuts, and then remove the sunroof

unit.

6. Install in the reverse order of removal.
7. Adjust the glass panel. (See 09-15-3 GLASS

PANEL ADJUSTMENT.)

End Of Sie

BOLT

N·m {kgf·cm, in·lbf}

8—10

{82—102, 71—88}

8—10

{82—102, 71—88}

8—10

{82—102, 71—88}

8—10

{82—102, 71—88}

NUT

8—10

{82—102, 71—88}

BOLT

NUT

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SUNROOF

09-15–5

09-15

SUNROOF UNIT DISASSEMBLY/ASSEMBLY

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Note

• If the guide or sunroof motor is removed, the glass panel will not be positioned properly after the re-

installation. To ensure proper positioning of the glass panel, place alignment marks on the guide pin and
frame before removing the guide or sunroof motor.

1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.

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Screw A

Drip rail

Sunshade stopper Drip Guide

Screw B

Sunshade

Deflector

Screw C

Sunroof motor
(See 09-15-6 Sunroof Motor Assembly Note.)

Rear drip
(See 09-15-6 Rear Drip Assembly Note.)

Guide stopper

Guide
(See 09-15-6 Guide Disassembly Note.)
(See 09-15-7 Guide Assembly Note.)

Decoration link
(See 09-15-7 Decoration Link Assembly Note)

Frame

SUNROOF

09-15–6

Sunroof Motor Assembly Note

Note

• If the guide or sunroof motor is removed, the sunroof motor initial position setting has to be performed.

After installing the sunroof unit, perform the initial position setting using the following procedure.

1. The initialization mode starts after approx. 13 s from when the tilt up switch has been pressed and held. The

glass stops after it has moved approx. 30 mm towards the closed position.

Note

• Only the tilt up switch is available during the initialization mode.

• The initialization may finish at the first inching operation depending on the glass position when the motor

is installed.

• If the glass position is between the closed and semi-tilt positions when the motor is removed, the glass

moves in the tilt up direction (to the full tilt position stored in the motor). However, if the tilt up switch is
pressed and held, the initialization mode starts.

2. When the tilt up switch is pressed again, the glass continues to move approx. 30 mm and stops.
3. Repeat this procedure several times so that the glass moves to the fully closed, full tilt (normal operation

position), and full tilt (mechanical stopper position) positions.

4. After the glass is moved to the full tilt position (mechanical stopper position), it returns to the tilt down direction

slightly and the initialization is completed.

Rear Drip Assembly Note

Note

• If the rear drip is removed, butyl seal must be applied when re-installing.

1. Apply a 6.0— 8.0 mm {0.24— 0.31 in} wide line

of butyl seal to the area shown in the figure.

Guide Disassembly Note

1. Place an alignment mark on the guide pin and

flame.

SEALANT

REAR DRIP

BUTYL SEAL

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FRONT

GUIDE

MARK

FRAME

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