Mazda Protege 5. Manual - part 214

CONVENTIONAL BRAKE SYSTEM 

04–11–25

04–11

Piston Assembly Note

•

Insert the piston into the caliper and turn the adjustment gear counterclockwise with an Allen wrench to pull the 
piston inward. (Turn until it stops.)

End Of Sie

REAR BRAKE (DRUM) INSPECTION

A3U041126250W01

Brake Lining Thickness Inspection

1. Remove the brake drum.
2. Inspect the remaining thickness of the lining.

Thickness

1.0 mm {0.039 in} min.

3. Replace both left and right brake shoes if either is 

at or less than the minimum thickness.

Brake Drum Inspection

1. Measure the inner diameter of the drum.

Maximum diameter

201.5 mm {7.933 in}

2. Inspect for scratches and uneven or abnormal 

wear inside the drum.

3. Repair or replace the drum if necessary.

4. When repairing or replacing the drum, inspect the 

contact with the shoes.

End Of Sie

W6U411WBD

X3U411WB1

X3U411WB2

X3U411WB3

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CONVENTIONAL BRAKE SYSTEM 

04–11–26

REAR BRAKE (DRUM) REMOVAL/INSTALLATION

A3U041126250W02

1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. Perform the following.

(1) Depress the brake pedal a few times. Then verify that the brakes do not drag.
(2) Inspect the pedal-to-floor clearance.
(3) Inspect the parking brake lever stroke.

.

Y3U411WA6

1

Hub  cap

2

Screw

3

Brake  drum
(See 04–11–27 Brake Drum Removal Note)
(See 04–11–27 Brake Drum Installation Note)

4

Locknut
(See 03–11–4 Locknut Removal Note)
(See 03–11–7 Locknut Installation Note)

5

Wheel hub

6

ABS wheel-speed sensor (if equipped)

7

Return spring

8

Lever spring

9

Hold pin and hold spring

10

Anti-rattle spring

11

Leading shoe

12

Trailing shoe

13

Operating lever

14

Adjuster

15

Parking brake cable

16

Brake pipe

17

Wheel cylinder

18

O-ring

19

Backing plate

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CONVENTIONAL BRAKE SYSTEM 

04–11–27

04–11

Brake Drum Removal Note

1. Mark the wheel hub bolt and brake drum before 

removal for reference during installation.

Brake Drum Installation Note

1. Remove any rust or grime on the contact face of the drum brake.
2. Install the brake drum and align the marks made before removal.

End Of Sie

WHEEL CYLINDER DISASSEMBLY/ASSEMBLY

A3U041126610W01

Caution

••••

Replace the wheel cylinder component if a problem is found.

1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.

.

End Of Sie

X3U411WB5

X3U411WB6

1

Boot

2

Wheel cylinder piston

3

Piston cup

4

Wheel cylinder spring

5

Bleeder cap

6

Bleeder screw
 (See 04–11–21 Bleeder Screw Assembly Note)

7

Wheel cylinder body

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PARKING BRAKE SYSTEM 

04–12–1

04–12

04–12

PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM 

LOCATION INDEX  . . . . . . . . . . . . . . . .  04–12–1

PARKING BRAKE (LEVER TYPE) 

INSPECTION . . . . . . . . . . . . . . . . . . . . .  04–12–1

PARKING BRAKE (LEVER TYPE) 

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 04–12–1

PARKING BRAKE (LEVER TYPE) 

REMOVAL/INSTALLATION . . . . . . . . . . 04–12–2

End of Toc

PARKING BRAKE SYSTEM LOCATION INDEX

A3U041244000W01

.

End Of Sie

PARKING BRAKE (LEVER TYPE) INSPECTION

A3U041244000W02

1. Pull the parking brake lever a few times.
2. Depress the brake pedal a few times.
3. Inspect the parking brake stroke by pulling the parking brake lever with a force of 98 N {10 kgf, 22 lbf}.

Stroke

5—7 notches

End Of Sie

PARKING BRAKE (LEVER TYPE) ADJUSTMENT

A3U041244000W03

1. Start the engine and depress the brake pedal several times.
2. Stop the engine.
3. Turn the adjusting nut at the front of the parking 

cable.

4. After adjustment, inspect the following points:

(1) Turn the ignition switch to ON, pull the parking 

brake lever one notch, and verify that the 
parking brake warning light illuminates.

(2) Verify that the rear brakes do not drag.

End Of Sie

A3U0412W001

1

Parking brake
(See 04–12–1 PARKING BRAKE (LEVER TYPE) 
INSPECTION)
(See 04–12–1 PARKING BRAKE (LEVER TYPE) 
ADJUSTMENT)
(See 04–12–2 PARKING BRAKE (LEVER TYPE) 
REMOVAL/INSTALLATION)

X3U412WA0

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