Mazda Protege 5. Manual - part 195

 

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Mazda Protege 5. Manual - part 195

 

 

DRIVE SHAFT 

03–13–4

Right Drive Shaft and Axle Removal Note

1. Remove the clinch bolt and nut.
2. Wrap a rag around the ball joint dust boot.
3. Pry the lower arm out of the knuckle.

4. As shown in the figure, insert a pry bar between 

the right drive shaft and the joint shaft and tap on 
the bar to uncouple them.

Joint Shaft Removal Note

1. Secure the joint shaft bracket cylinder block.
2. Pull the joint shaft straight out.

Caution

••••

The sharp edges of the joint shaft can 
slice or puncture the oil seal. Be careful 
when installing the joint shaft to the 
transaxle.

3. Insert the SST into the transaxle to hold the side 

gears after joint shaft removed.

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DRIVE SHAFT 

03–13–5

03–13

Clip Installation Note

1. Install a new clip onto the joint shaft with the 

opening facing upward. Ensure that the diameter 
of the clip does not exceed the specification on 
installation.

2. After installation, measure the outer diameter. If it 

exceeds the specification, repeat steps 1—2 
using a new clip.

Outer diameter specification

30.0 mm {1.18 in}

Joint Shaft Installation Note

1. Install the joint shaft with the end gap of the new clip facing upward.
2. For FS engine, tighten the bolt A, then tighten the 

bolt B.

Right Drive Shaft and Axle Installation Note

1. Push the drive shaft into the joint shaft.
2. After installation, pull the transaxle side outer ring forward to verify that the drive shaft is securely held by the 

clip.

3. Set the lower arm with steering knuckle, then 

tighten the bolt and nut.

End Of Sie

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DRIVE SHAFT 

03–13–6

JOINT SHAFT DISASSEMBLY/ASSEMBLY

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1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of removal.

.

Joint Shaft Disassembly Note

1. Disassemble the joint shaft using the SST.

Bearing Disassembly Note
(If the bearing remains on the bracket)

1. Remove the bearing using the SST.

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1

Joint shaft
(See 03–13–6 Joint Shaft Disassembly Note)
(See 03–13–8 Joint Shaft Assembly Note)

2

Dust Seal (left)
(See 03–13–7 Dust Seal (left) Assembly Note)

3

Bearing
(See 03–13–6 Bearing Disassembly Note)
(See 03–13–7 Bearing Assembly Note)

4

Dust Seal (right)
(See 03–13–7 Dust Seal (right) Assembly Note)

5

Bracket

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DRIVE SHAFT 

03–13–7

03–13

(If the bearing remains on the joint shaft)

1. While holding the joint shaft, press out the 

bearing using the SST.

Dust Seal (right) Assembly Note

1. Apply grease to a new dust seal lip.
2. Install the new right side dust seal using the 

SSTs.

Bearing Assembly Note

1. Install the new bearing using the SSTs.

Dust Seal (left) Assembly Note

1. Apply grease to a new dust seal lip.
2. Install the new left side dust seal using a steel 

plate and the SSTs.

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