Mazda Protege 5. Manual - part 56

 

  Index      Mazda     Mazda Protege 5 - service repair manual 2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  54  55  56  57   ..

 

 

Mazda Protege 5. Manual - part 56

 

 

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–44

Diagnostic procedure

POSSIBLE 

CAUSE

•

TP sensor malfunction

•

MAF sensor malfunction

•

Electrical corrosion in TP signal circuit

•

Voltage drops in reference voltage (vref) supply circuit

•

Voltage drops in ground circuit

•

PCM malfunction

DTC P0121

TP circuit range/performance problem

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

•

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED PENDING CODE OR 
STORED DTC

•

Turn ignition key to ON (Engine OFF).

•

Retrieve pending or stored DTCs using WDS 
or equivalent.

•

Is DTC P0101 also retrieved?

Yes Go to DTC P0101 troubleshooting procedure.

No

Go to next step.

3

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

•

Check for related Service Bulletins availability.

•

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

•

If vehicle is not repaired, go to next step.

No

Go to next step.

4

VERIFY CURRENT INPUT SIGNAL STATUS - IS 
CONCERN INTERMITTENT OR CONSTANT

•

Start the engine.

•

Access ECT, TP and MAF PIDs using WDS or 
equivalent.

•

Warm up the engine until ECT PID is above 70 

°°°°

C {158 

°°°°

F}.

•

Drive the vehicle.

•

Read TP PID while MAF PID is above 73.4 g/s 
{9.7 lb/min}
.

•

Is TP PID reading above 12.5%?

Yes Go to next step.

No

Intermittent concern exists. Go to INTERMITTENT 
CONCERN TROUBLESHOOTING procedure.
(See 01–03B–4 INTERMITTENT CONCERN 
TROUBLESHOOTING [FS].)

5

VERIFY TP PID

•

Clear DTC from PCM memory using WDS or 
equivalent.

•

Start engine.

•

Access TP, MAF and RPM PIDs using WDS or 
equivalent.

•

Read TP PID while MAF PID is below 4.8g/s 
{0.6 Ib/min}
 and RPM PID is above 500 rpm.

•

Is TP PID reading above 50%?

Yes Go to Step 7.

No

Go to next step.

6

VERIFY CURRENT INPUT SIGNAL STATUS - IS 
CONCERN INTERMITTENT OR CONSTANT

•

Drive the vehicle and read MAF PID.

•

Does MAF PID change in compliance with 
driving condition?

Yes Intermittent concern exists. Go to INTERMITTENT 

CONCERN TROUBLESHOOTING procedure.
(See 01–03B–4 INTERMITTENT CONCERN 
TROUBLESHOOTING [FS].)

No

Check MAF sensor and related circuits and terminals.
(See 01–40B–28 MASS AIR FLOW (MAF) SENSOR 
INSPECTION [FS].)
Repair or replace as necessary, then go to Step 11.

7

CHECK TP SENSOR TERMINALS FOR 
ELECTRICAL CORROSION

•

Turn ignition key to OFF.

•

Disconnect TP sensor connector.

•

Check for electrical corrosion on male and 
female TP sensor terminals.

•

Is any electrical corrosion found?

Yes Repair or replace suspected terminal or TP sensor, then go 

to Step 11.

No

Go to next step.

8

CHECK GROUND CIRCUIT FOR VOLTAGE 
DROP

•

Check resistance between TP sensor terminal 
B (harness-side) and body ground.

•

Does resistance read approx. 0 ohm?

Yes Go to next step.

No

Repair or replace rusted or corroded PCM terminal 91 
(harness-side).
Disconnect breakout box and go to Step 11.

9

VERIFY TP SENSOR

•

Does TP sensor resistance smoothly change 
while gradually opening throttle valve?

Yes Go to next step.

No

Replace TP sensor, then go to Step 11.

1712-1U-01G(01-02B).fm  44 ページ  2001年6月29日 金曜日 午後3時24分

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–45

01–02B

End Of Sie

10

CHECK PCM TERMINALS FOR ELECTRICAL 
CORROSION

•

Disconnect PCM connector.

•

Check for electrical corrosion on PCM male 
and female terminals at 89, 90 and 91.

•

Is any electrical corrosion found?

Yes Repair terminal, then go to next step.

No

Go to next step.

11

VERIFY TROUBLESHOOTING OF DTC P0121 
COMPLETED

•

Make sure to reconnect all disconnected 
connectors.

•

Start the engine.

•

Clear DTC from PCM memory using WDS or 
equivalent.

•

Access RPM, ECT, TP and MAF PIDs using 
WDS or equivalent.

•

Verify TP PID is reading below 50% while MAF 
PID is below 5 g/s {0.66 lb/min} and RPM PID 
is above 500 rpm.

•

Warm up the engine until ECT PID is reading 
above 70 

°°°°

C {158

°°°°

F}.

•

Drive the vehicle and read TP and MAF PIDs.

•

Verify PID readings are within specifications
MAF PID: above 73.4 g/s {9.7 lb/min}
TP PID: above 12.5% more than 5 seconds

•

Is pending code of same DTC present?

Yes Replace PCM, then go to next step.

No

Go to next step.

12

VERIFY AFTER REPAIR PROCEDURE

•

Perform “After Repair Procedure”.
(See 01–02B–9 AFTER REPAIR 
PROCEDURE [FS].)

•

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02B–15 DTC TABLE [FS].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

1712-1U-01G(01-02B).fm  45 ページ  2001年6月29日 金曜日 午後3時24分

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–46

DTC P0122 [FS]

A3U010201084W17

Diagnostic procedure

DTC P0122

TP circuit low input

DETECTION 

CONDITION

•

If PCM detects TP sensor voltage at PCM terminal 89 below 0.10 V after engine start, PCM determines 
that TP circuit has a malfunction.

Diagnostic support note

•

This is a continuous monitor (CCM).

•

MIL illuminates if PCM detects the above malfunction conditions during first drive cycle. Therefore, 
PENDING CODE is not available.

•

FREEZE FRAME DATA is available.

•

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

•

TP sensor malfunction

•

Connector or terminal malfunction

•

Open circuit between TP sensor terminal C and PCM terminal 89

•

Short to ground circuit between TP sensor terminal C and PCM terminal 89

•

Open circuit between TP sensor terminal A and PCM terminal 90

•

Short to ground circuit between TP sensor terminal A and PCM terminal 90

•

PCM malfunction

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

•

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

•

Check for related Service Bulletins availability.

•

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

•

If vehicle is not repaired, go to next step.

No

Go to next step.

3

CHECK TP SENSOR CIRCUIT FOR OPEN 
CIRCUIT

•

Turn ignition key to OFF.

•

Check for continuity between TP sensor 
terminals A and C (part-side).

•

Is there continuity?

Yes Check TP sensor connector terminal A for poor connection. 

Repair or replace as necessary, then go to Step 8.

No

Go to Step 8.

1712-1U-01G(01-02B).fm  46 ページ  2001年6月29日 金曜日 午後3時24分

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)]

01–02B–47

01–02B

End Of Sie

DTC P0123 [FS]

A3U010201084W18

4

CHECK POWER SUPPLY CIRCUIT VOLTAGE 
AT TP SENSOR CONNECTOR

Note

•

If DTC P0107 and P0452 are also retrieved 
with P0122, go to REFERENCE VOLTAGE 
troubleshooting procedure.
(See 01–03B–49 NO.30 REFERENCE 
VOLTAGE [FS].)

•

Turn ignition key to ON (Engine OFF).

•

Check voltage at TP sensor terminal A 
(harness-side).

•

Is voltage within 4.5—5.5 V?

Yes Go to next step.

No

Repair or replace open circuit in wiring harness between 
TP sensor terminal A (harness-side) and PCM terminal 90 
(harness-side), then go to Step 8.

5

VERIFY TP SIGNAL CIRCUIT FOR OPEN 
CIRCUIT

•

Turn ignition key to OFF.

•

Disconnect PCM connector.

•

Connect breakout box with PCM disconnected.

•

Disconnect TP sensor connector.

•

Check for continuity between TP sensor 
terminal C (harness-side) and breakout box 
terminal 89.

•

Is there continuity?

Yes Go to next step.

No

Repair or replace suspected harness, then go to Step 8.

6

VERIFY TP SIGNAL CIRCUIT FOR SHORT TO 
GROUND

•

Check for continuity between TP sensor 
connector terminal C and body ground.

•

Is there continuity?

Yes Repair or replace suspected harness, then go to Step 8.

No

Go to next step.

7

INSPECT TP SENSOR

•

Perform TP sensor inspection.
(See 01–40B–29 THROTTLE POSITION (TP) 
SENSOR INSPECTION [FS].)

•

Is TP sensor okay?

Yes Go to next step.

No

Replace TP sensor.

8

VERIFY TROUBLESHOOTING OF DTC P0122 
COMPLETED

•

Make sure to reconnect all disconnected 
connectors.

•

Start engine.

•

Clear DTC from PCM memory using WDS or 
equivalent.

•

Depress and release accelerator pedal several 
times.

•

Is same DTC present?

Yes Replace PCM, then go to next step.

No

Go to next step.

9

VERIFY AFTER REPAIR PROCEDURE

•

Perform “After Repair Procedure”.
(See 01–02B–9 AFTER REPAIR 
PROCEDURE [FS].)

•

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02B–15 DTC TABLE [FS].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

DTC P0123

TP circuit high input

DETECTION 

CONDITION

•

If PCM detects TP sensor voltage at PCM terminal 89 is above 4.90 V after engine start, PCM determines 
that TP circuit has a malfunction.

Diagnostic support note

•

This is a continuous monitor (CCM).

•

MIL illuminates if PCM detects the above malfunction conditions during first drive cycle. Therefore, 
PENDING CODE is not available.

•

FREEZE FRAME DATA is available.

•

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

•

TP sensor malfunction

•

Connector or terminal malfunction

•

Open circuit between TP sensor terminal B and PCM terminal 91

•

Short to constant voltage (Vref) supply circuit between TP sensor terminal C and PCM terminal 89

•

PCM malfunction

1712-1U-01G(01-02B).fm  47 ページ  2001年6月29日 金曜日 午後3時24分

 

 

 

 

 

 

 

Content   ..  54  55  56  57   ..