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GRID-REAR WINDOW DEFOGGER STANDARD PROCEDURE GRID LINE AND TERMINAL REPAIR WARNING: Materials contained in the Repair Kit (Part Number 04549275) may cause skin or eye irritation. Repair of the rear glass heating grid lines, bus bars, terminals or pigtail wires can be accomplished using the Mopar 1. Mask the repair area with masking tape (3) so that the conductive epoxy can be applied neatly. Extend 2. Follow the instructions in the repair kit for preparing the damaged area. 3. Remove the package separator clamp and mix the two conductive epoxy components thoroughly within the packaging. Fold the package in half and 4. For grid line repairs, mask the area to be repaired with masking tape or use a template. 5. Apply the epoxy through the slit in the masking tape or template. Overlap both ends of the break 6. For a terminal or pigtail wire replacement, mask the adjacent areas so the epoxy can be extended onto the adjacent grid line as well as the bus bar. Apply a thin layer of epoxy to the area where the terminal or pigtail wire 7. Apply a thin layer of conductive epoxy to the terminal or bare wire end of the pigtail and place it in the proper location on the bus bar. To prevent the terminal or pigtail wire from moving while the epoxy is curing, it must be 8. Carefully remove the masking tape or template. CAUTION: Do not allow the glass surface to exceed 204° C (400° F) when using a heat gun, or the glass 9. Allow the epoxy to cure 24 hours at room temperature, or carefully use a heat gun for 15 minutes. When using a heat gun, hold it approximately 25.4 centimeters (10 inches) from the repair and do not allow the glass surface 10. After the conductive epoxy is properly cured, remove the wedge or clamp from the terminal or pigtail wire. 11. Connect the wire harness leads to the grid terminals or pigtail wires and verify EBL operation. 8G - 18 HEATED GLASS - SERVICE INFORMATION KJ |