Isuzu Trooper (1998-2002 year). Manual - part 1042

8F–96

BODY STRUCTURE

607RW005

Legend

(1) Front Cowl Cover
(2) Windshield Lower Moulding
(3) The portion of the cowl upper rail flange where

sealing adhesive is additionally filled

(4) Apply primer to the glass and portion where

sealing adhesive is additionally filled

(5) Windshield
(6) Cowl Upper Rail

(7) Cowl Upper Panel
(8) Body Primer
(9) Roof Panel

(10) Sealing Adhesive

(11) Windshield Upper Moulding

(12) Moulding Clip
(13) Front Pillar Outer Panel
(14) Windshield Side Moulding
(15) Sealing Adhesive

2. Install the moulding clip (2).

D

Install new moulding clips to the fixed position of the
windshield (3).

D

Always use new moulding clips (4).

607RS004

8F–97

BODY STRUCTURE

3. Install the windshield upper moulding (1).

D

Peel off the adhesive tape (2) and install the
moulding to the fixed position of the windshield (3).

D

Always use new upper moulding (1).

607RS005

4. Install the windshield.

607RW005

8F–98

BODY STRUCTURE

Legend

(1) Front Cowl Cover
(2) Windshield Lower Moulding
(3) The portion of the cowl upper rail flange where

sealing adhesive is additionally filled

(4) Apply primer to the glass and portion where

sealing adhesive is additionally filled

(5) Windshield
(6) Cowl Upper Rail

(7) Cowl Upper Panel
(8) Body Primer
(9) Roof Panel

(10) Sealing Adhesive

(11) Windshield Upper Moulding

(12) Moulding Clip
(13) Front Pillar Outer Panel
(14) Windshield Side Moulding
(15) Sealing Adhesive

5. Install the windshield side seal.
6. Install the windshield support (2).

631RS014

D

Apply a sealing adhesive to the circumference of
the windshield.

D

Apply the sealing adhesive to the frange portion of
the cowl upper rail.

D

Adjust the gap clearance of the windshield.

D

Install the windshield to the body panel by applying
pressure to the windshield.

D

Cure the adhesive at a temperature of 20~30

°

C

(68

∼

86

°

F) for 24 hours.

D

Check that the windshield does not leak water.

607RS007

7. Install the windshield side moulding.

D

Insert the windshield (5) side moulding (1) into the
moulding clip (2). 

607RS008

D

Take care not to damage the side moulding when
you install it.

8. Install the front cowl cover.
9. Install the windshield wiper.

8F–99

BODY STRUCTURE

Rear Quarter Side Glass

Parts Location

641RS005

Legend

(1) Rear Quarter Upper Trim Panel
(2) Fastener
(3) Rear Quarter Side Glass
(4) Valve Assembly
(5) Ventilation Assembly

(6) Side Outer Panel
(7) Ventilation Assembly
(8) Ventilation Fixing Clip
(9) Rear Quarter Side

(10) Glass Fixing Clip

Removal

1. Disconnect the battery ground cable.
2. Remove rear quarter upper trim panel.

D

Refer to Laggage Side and Quarter Upper Trim
Cover in Exterior / Interior Trim section.

3. Remove ventilation assembly.
4. Remove valve assembly.

D

Refer to Ventilation Assembly in Exterior / Interior
Trim section.

5. Remove rear quarter side glass.

D

Refer to Windshield in this section.