Isuzu Trooper (1998-2002 year). Manual - part 1043

8F–100 BODY STRUCTURE

Installation

1. Install the rear quarter side glass.

D

Clean the bonding surfaces of both the glass and the
body panel.

D

Install the fasteners (1) to the fixed positions of the
glass and the body panel.

641RS006

D

Always use new fasteners.

D

Be absolutely sure to apply glass primer (2) to the side
glass.

D

Apply a sealing adhesive (1) to the glass
circumference.

641RS007

8F–101

BODY STRUCTURE

D

Apply PVC primer (4) to the A clip portion.

641RS008

D

Insert the fixing clip on the side glass into the body
panel.

D

Push the side glass against the body panel and bond
them.

D

Cure the adhesive at a temperature of 20~30

°

C

(68~86

°

F) for 24 hours.

D

Check that the rear quarter side glass does not leak
water.

2. Install the valve assembly.
3. Install the ventilation assembly.
4. Install the rear quarter upper trim panel.

8F–102 BODY STRUCTURE

Tailgate Glass

Parts Location

682RW008

Legend

(1) Tailgate Glass Moulding
(2) Tailgate Glass
(3) Tailgate Glass Clip

(4) Glass Moulding
(5) Clip
(6) Body Panel

Removal

1. Remove battery ground cable.
2. Remove tailgate trim panel.
3. Remove tailgate sash trim cover (RH only).

D

Refer to Tailgate Sash Trim Cover in this section.

4. Remove the tailgate frame cover (LH only).

D

Refer to Tailgate Frame Cover (LH) in this section.

5. Remove tailgate glass.

D

Refer to Windshield in this section.

682RS007

8F–103

BODY STRUCTURE

6. Remove tailgate glass clip.

Installation

682RW009

Legend

(1) Glass Moulding
(2) Tailgate Glass
(3) Clip

(4) Sealing Adhesive
(5) Body Panel
(6) Tailgate Frame

1. Install the tailgate glass clip.

682RS008

2. Install the tailgate glass (2).

D

Clean the bonding surfaces of both the tailgate
glass and the tailgate panel.

D

Be absolutely sure to apply glass primer to the
tailgate glass and PCV primer to the glass moulding
(1).

D

Apply a sealing adhesive to the circumference of
the tailgate glass as shown.

D

Insert the clip of the tailgate glass A portion into the
tailgate panel hole to position the glass.

D

Install the new tailgate glass clip to the clip of the
tailgate glass B portion while sliding it, and bond the
glass to the tailgate panel by applying pressure.
Always use new tailgate glass clips.

D

Cure the bonding at a temperature of 20~30

°

C

(68

∼

86

°

F) for 24 hours.

D

Check that the tailgate glass does not leak water.