Hyundai i800 (2016 year). Instruction - part 24
Maintenance
The lack warning messages of Urea
When "Low Urea" or "Refill Urea" mes-
appear below Urea 3.7 litre. When the
sage is displayed, add at least 2 litres of
warning message "Low Urea" is dis-
urea. When "Refill Urea in 000km or vehi-
played with SCR warning lamp (
), the
cle will not start" message is displayed,
urea tank needs to be refilled. If not
fill up urea at least 4 litres. When "Refill
refilled for a considerable mileage, visual
Urea tank or vehicle will not start" mes-
warning system will escalate the intensi-
sage is displayed with SCR warning lamp
ty by displaying the message "Refill
(
), the vehicle can't be restarted once
Urea" with SCR warning lamp (
).
the engine is turned off by ignition key.
In this case, the tank soon needs to be
For the above cases, full replenishment
refilled. The remaining urea in the tank
is always recommended.
approaches to too low level the warning
message "Refill Urea in 000km or vehicle
will not start" with SCR warning lamp
(
). "xxx km(mile)" represents the
remaining travel distance allowed, so do
not continue driving to the limit of the
remaining travel distance without refill-
ing.
Otherwise, the vehicle can't be restarted
once the engine is turned off by ignition
key. Based on the driving pattern, envi-
ronmental condition and road profile, the
deducted remaining mileage may differ
from the actual travel distance.
OTQ045307/OTQ045308/OTQ045309/OTQ045310
Low urea warning message
(if equipped)
7 73
Maintenance
Malfunction with the SCR system (if equipped)
Driving 50 km after detecting
Upon detecting a malfunction
a malfunction
Urea system failure
(= no fuel injection)
OTQ045313
Incorrect urea detected
(= abnormal urea)
OTQ045311
OTQ045314
Abnormal urea-solution
consumption
(= post treatment failure)
OTQ045312
OTQ045315
SCR system has malfunction due to disconnected electrical components, incorrect urea and so on.
"xxx km(mile)" represents the remaining travel distance allowed, so do not continue driving to the limit of the remaining travel dis-
tance without fixing the source of the malfunction. Otherwise, the vehicle can't be restarted once the engine is turned off by igni-
tion key. In this case, we recommend that the system be inspected by a HYUNDAI authorised repairer.
7 74
Maintenance
Clearing the vehicle-restarting restriction (if equipped)
Once the inducement system reached to
final status and disabled the vehicle
No restart
restart, it will only be deactivated in case
the urea tank is replenished or the mal-
functions have been rectified. If the vehi-
cle can't be restarted with "Refill Urea
Low urea solution level
tank or vehicle will not start " message,
refill more than 4 litres urea, wait for min-
utes and try vehicle starting again. If
vehicle starting is not possible regardless
OTQ045310
of urea level, we recommend that the
system be inspected by a HYUNDAI
authorised repairer.
Urea system failure
(= no fuel injection)
OTQ045417
Incorrect urea detected
(= abnormal urea)
OTQ045416
Abnormal urea-solution consumption
(= post treatment failure)
OTQ045417
7 75
Maintenance
❈ Never use the urea solution mixture
To refill the urea solution from the
with additives or water. It may allow
refill bottle
foreign substances to enter the urea
1. Press the ignition switch to the OFF
solution tank. If so, it surely applies
position
adverse impact on the vehicle per-
2. Turn the urea solution tank cap in a
formance, causing various malfunc-
counterclockwise direction to open it.
tions.
3. Add the ISO
22241-specified urea
❈ Use only the ISO 22241-specified
solution over 5 litres or above the mark
urea solution. Any unauthorized
on the urea solution tank.
urea solution surely applies adverse
❈ Pay the great caution not to add the
impacts on the vehicle performance,
urea solution into the fuel tank. If
causing various malfunctions.
not, it surely applies adverse impact
OTQ045023
4. Turn the urea solution tank cap in a
on the vehicle performance, causing
Adding the urea solution
clockwise direction to securely close it.
various malfunctions.
To refill the urea solution from the
❈ Pay the great caution not to over-fill
refill hose
the (completely) fulfilled urea solu-
tion tank by force whilst refilling the
1. Press the ignition switch to the OFF
urea solution from the refill bottle.
position.
The over-filled urea solution tank will
2. Turn the urea solution tank cap in a
be expanded when it becomes
counterclockwise direction to open it.
frozen and this can cause a serious
3. Fully insert the refill hose to add the
malfunction of the urea solution tank
ISO
22241-specified urea solution
or urea solution system.
over 5 litres or above the mark on the
❈ Never use the urea solution mixture
urea solution tank.
with additives or water. It may allow
❈ Pay the great caution not to add the
foreign substances to enter the urea
urea solution into the fuel tank. If
solution tank. If so, it surely applies
not, it surely applies adverse impact
adverse impact on the vehicle per-
on the vehicle performance, causing
formance, causing various malfunc-
various malfunctions.
tions.
7 76
Maintenance
❈ Use only the ISO 22241-specified
(Continued)
urea solution. Any unauthorized
WARNING
•
The urea solution system
(i.e.
urea solution surely applies adverse
•
Do not apply any external impact
urea solution nozzle, urea solu-
impacts on the vehicle performance,
on the DPF system. It may dam-
tion pump, and DCU) operates for
causing various malfunctions.
age the catalyst, which is
approximately 2 minutes more to
4. Turn the urea solution tank cap in a
equipped inside the DPF system.
eliminate the remaining urea
clockwise direction to securely close it.
•
Do not arbitrarily modify or
solution inside, even after the
manipulate the DPF system by
ignition switch is pressed to the
Adding the urea solution: Every approxi-
redirecting or lengthen the
OFF position. Before the mainte-
mately 6,000 km (The urea solution con-
exhaust pipe. It may adversely
nance service, make sure that the
sumption is dependent on the road pro-
impact the DPF system.
urea solution system is com-
file, driving pattern and environmental
•
Avoid contact with the drained
pletely turned OFF.
condition)
water from the exhaust pipe. The
•
The poor urea solution or the
❈ It takes some time to update the clus-
water is slightly acid and harmful
unauthorized liquids may dam-
ter gauges after the UREA injection.
to skin. If contacted, thoroughly
age the vehicle components,
wash it.
including the DPF system. Any
•
Any arbitrary manipulation or
unverified additives in the urea
modification of the DPF system
solution may clog the SCR cata-
may cause a system malfunction.
lyst and cause other malfunc-
The DPF system is controlled by
tions, which require the expen-
the complex device.
sive DPF system to be replaced.
•
Wait for the DPF system to cool
•
When the urea solution contacts
down before the maintenance
with the eyes or the skin, you
service, as it is hot due to the
should thoroughly wash the con-
heat generation. Otherwise, it
taminated skin area. .
may case a skin burn.
•
When you swallow the urea solu-
•
Add only the specified urea solu-
tion, thoroughly rinse your mouth
tion, when your vehicle is
and drink a lot of fresh water.Then,
equipped with the urea solution
immediately consult a doctor.
system.
(Continued)
(Continued)
7 77
Maintenance
Storing the urea solution
(Continued)
(Continued)
•
It is improper to store the urea solution
•
When your cloth is contaminated
•
Store the urea solution tank only
in the containers made with the certain
with the urea solution, immedi-
in the well-ventilated locations.
materials (i.e. aluminum, copper, cop-
ately change your cloth.
When the urea solution is
per alloy, non-alloyed still, and galva-
•
When you have an allergic reac-
exposed to the hot temperature at
nized steel). The urea solution dis-
tion to the urea solution, immedi-
approximately 50°C for an extend-
solves the metal materials, severely
ately consult a doctor.
ed period of time (i.e. under the
damaging the exhaust purification sys-
direct sunlight), the chemical
•
Do not allow a child to contact
tem to be non-repairable.
decomposition may occur, emit-
the urea solution.
ting the ammonia vapour.
•
Store the urea solution only in the con-
•
Wipe off any urea solution
tainers made with the following materi-
spillage with water or cloth. When
als.
the urea solution is crystalized,
(DIN EN 10 088-1-/-2-/-3-specified CR-
wipe it off with the sponge or the
Ni steel, Mo-Cr-Ni steel, polypropy-
cloth, which is dampened in the
lene, and polyethylene)
cold water. When the urea solu-
tion spillage is exposed in the air
for an extended period of time, it
is crystalized in white, damaging
the vehicle surface.
•
The urea solution is not the fuel
additives. Thus, it should not be
injected to the fuel tank.
Otherwise, it may damage the
engine.
•
The urea solution is the aqueous
solution, which is inflammable,
non-toxic, colourless and odour-
less.
(Continued)
7 78
Maintenance
Urea solution purity
•
The following situations may damage
Liquid such as diesel, gasoline
WARNING
the DPF system.
Specific
and alcohol shall never be used
•
When opening the urea solution
ation of
for SCR system. Any fluid other
tank cap at high outside tempera-
- Fuels or any unauthorized liquids are
the
than recommended urea solu-
tures, ammonia vapours may
added into the urea solution tank.
tandard
tion (conform to ISO22241 or
escape. Ammonia vapours have a
- Additives are mixed in the urea solu-
urea
DIN70070) can damage SCR
pungent smell and primarily
tion.
solution
system hardware and deterio-
cause irritation of the:
- Water is added to dilute the urea
rate vehicle emission.
- Skin
solution.
- Mucous membranes
•
Use only the ISO 22241- or DIN7007O-
- Eyes
specified urea solution. When any unau-
thorized urea solution is added to the
You may experience a burning
tank, we recommend you to contact a
sensation in your eyes, nose and
HYUNDAI authorised repairer.
throat, as well as coughing and
•
When any unauthorized impurities
watering of the eyes. Do not
enter the urea solution tank, it may
inhale ammonia vapours. Do not
allow urea solution to come in
occur the following problems.
direct contact with your skin. It is
- Increased emission
hazardous to your health. Wash
- Malfunction with the DPF system
any affected areas off with plenty
- Engine failure
of clean water. If necessary, con-
Never add the used urea solution, which
sult a doctor.
is drained from the tank (i.e. whilst main-
•
When handling with urea solution
taining the vehicle). Its purity cannot be
in closed space, ensure good
guaranteed. Always add the new urea
ventilation. When the bottle of
solution.
urea solution container is
opened, pungent smelling fumes
may escape.
(Continued)
7 79
Maintenance
(Continued)
(Continued)
CAUTION
•
Keep urea solution out of reach
•
The time to defrost the urea solu-
•
If defective urea solution or liquid
of children.
tion varies in accordance with
that is not recommended is sup-
•
When urea solution overflows
driving conditions and outside
plied, there may be damage on
into vehicle surface, wash out
temperatures.
the parts of the vehicle such as
vehicle surface with clean water
processing device. If defective
to prohibit corrosion from occur-
fuel is used, foreign objects will
ring.
be accumulated to SCR catalyst
•
When replenishing, be careful
and cause catalyst pushed away
lest the urea solution should
or breaking.
overflow.
After adding the incorrect urea
•
In case the vehicle was parked at
solution, please visit the closest
very low ambient temperature
service centre as early as possi-
(below 11 dgree Celcius) for a
ble.
long time, the urea solution will
•
Liquid that are not recommended
be frozen in the urea solution
such as diesel, petrol, and alcohol
tank. With frozen urea, the tank
shall never be used other than the
level may not be detected cor-
recommended urea solution that
rectly until the urea solution will
satisfy ISO22241 or DIN70070.
be defrosted by activated heater.
•
If defective urea solution or liquid
Incorrect urea or diluted urea can
that is not recommended is sup-
increase the freezing point, and
plied, there may be damage on
thus defrosting may not be prop-
the parts of the vehicle such as
erly done by the heater which is
processing device. If defective
activated below certain tempera-
fuel is used, foreign objects will
tures. This phenomenon may
be accumulated to SCR catalyst
cause malfunction of the SCR
and cause catalyst pushed away
system which can lead to the pro-
or breaking.
hibition of engine restarting.
(Continued)
7 80
Vehicle identification number (VIN) / 8-2
Vehicle certification label / 8-2
Tyre specification and pressure label / 8-3
Engine number / 8-3
Declaration of conformity / 8-3
Consumer information
8
Consumer information
VEHICLE IDENTIFICATION NUMBER (VIN)
VEHICLE CERTIFICATION
LABEL
Frame number
VIN label (if equipped)
OTQ087001
OEN086004N
OTQ087002
The vehicle identification number (VIN) is
The VIN is also on a plate attached to the
The vehicle certification label attached
the number used in registering your vehi-
top of the instrument panel. The number
on the driver’s (or front passenger’s) side
cle and in all legal matters pertaining to
on the plate can easily be seen through
centre pillar gives the vehicle identifica-
its ownership, etc.
the windscreen from outside.
tion number (VIN).
8 2
Consumer information
TYRE SPECIFICATION AND
ENGINE NUMBER
DECLARATION OF
PRESSURE LABEL
CONFORMITY
■ A2 2.5 Diesel engine
■ Example
OTQ085005
■ Petrol engine
OTQ087003/H
CE0678
The tyres supplied on your new vehicle
The radio frequency components of the
are chosen to provide the best perform-
vehicle comply with requirements and
ance for normal driving.
other relevant provisions of Directive
The tyre label located on the driver's side
1995/5/EC.
centre pillar gives the tyre pressures rec-
Further information including the manu-
ommended for your car.
facturer's declaration of conformity is
available on HYUNDAI web site as fol-
lows;
B060D01P
The engine number is stamped on the
engine block as shown in the drawing.
8 3
Dimensions / 9-2
Bulb wattage / 9-2
Tyres and wheels / 9-3
Load and speed capacity of tyre / 9-3
Recommended lubricants and capacities / 9-4
Specifications
9
Specifications
DIMENSIONS
BULB WATTAGE
Item
in (mm)
Light Bulb
Wattage
Headlights (Low)
55
Overall length
202,8 (5150)
Headlights (High)
55
Overall width
75,6 (1920)
Front turn signal lights
21
Overall height
75,8 (1925)
Position lights
5
Front tread
66,3 (1685)
Side repeater lights*
5
Rear tread
65,4 (1660)
Front fog light*
35
Rear fog light*
21
Wheelbase
126,0 (3200)
Stop and tail lights
21/5
Above dimensions are based on 12-seater/8-seater vehicle.
Rear turn signal lights
21
Back-up lights
16
High mounted stop light*
5
License plate lights
5
Room lamps
10
Luggage lamp*
10
Step lamp*
5
* : If equipped
9 2
Specifications
TYRES AND WHEELS
Inflation pressure bar (psi, kPa)
Tyre
Wagon
Wheel lug nut torque
Item
Wheel size
Van
size
Normal load*
Maximum load
kg•m (lb•ft, N•m)
Front
Rear
Front
Rear
Front
Rear
2,9
3,25
2,9
3,5
2,9
3,5
9~11
Full size tyre
215/70R16C
6,5J X 16
(42, 290)
(47,325)
(42, 290)
(51,350)
(42, 290)
(51,350)
(65~79, 88~107)
* Normal load : Up to 3 persons
LOAD AND SPEED CAPACITY OF TYRE
Load capacity
Speed capacity
Item
Tyre size
Wheel size
LI *1
kg
SS *2
km/h
Full size tyre
215/70R16C
6,5J X 16
108
1000
T
190
*1 : LOAD INDEX
*2 : SPEED SYMBOL
9 3
Specifications
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
Lubricant
Volume
Classification
Engine oil *1 *2
7,4 l
- without DPF*3 : ACEA B4
(drain and refill)
Diesel engine
(6,51 Imp. qts.)
- with DPF*3 : ACEA C2/C3
Recommends
5,1 l
Petrol engine
API Service SM *4, ILSAC GF-4 or above
(4,49 Imp. qts.)
2,2 ~ 2,3 l
Diesel engine
A2 2,5
(2,32 ~ 2,43 Imp. qts.)
API Service GL-4
Manual transmission fluid
SAE 75W/85
1,95 ~ 2,05 l
Petrol engine
(2,06 ~ 2,16 Imp. qts.)
Automatic transmission
Diesel engine
10,0 l (8,79 Imp. qts.)
APOLLOIL ATF RED-1
fluid
Petrol engine
8,0 l (7,03 Imp. qts.)
CASTLE AUTO FLUID T-IV, DIAMOND ATF SP-I
0,9~1,0 l
Power steering
PSF-3
(0,79~0,87 Imp. qts.)
*1 : Refer to the recommended SAE viscosity numbers on page 9-6.
*2 : Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econ-
omy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure
in everyday driving, but in a year’s time, they can offer significant cost and energy savings.
*3 : DPF : Diesel Particulate Filter
*4 : If the API service SM engine oil is not available in your country, you are able to use API service SL.
9 4
Specifications
Lubricant
Volume
Classification
Diesel engine
13 l (11,43 Imp. qts.)
Wagon
10,2 l
Petrol engine
Mixture of antifreeze and water
Coolant
(8,97 Imp. qts.)
(Ethylene glycol base coolant for aluminium radiator)
Diesel engine
10 l (8,79 Imp. qts.)
Van
Petrol engine
7,1 l (6,24 Imp. qts.)
0,7~0,8 l
Brake fluid
FMVSS116 DOT-3 or DOT-4
(0,61~0,70 Imp. qts.)
The temperate zone (-30°C~30°C) : API GL-4 (SAE 90)
Rear axle oil
2,1 l (1,85 Imp. qts.)
The torrid zone (30°C~) : API GL-4 (SAE 140)
The frigid zone (~-30°C) : API GL-5 (SAE 80)
Urea
14,0 l (14,79 Imp. qts.)
ISO 22241 or DIN70070
Fuel
75 l (16,49 Imp. gal.)
-
Available Engine oil (For Europe A2 2.5 Diesel engine)
Supplier
Product
Shell
HELIX ULTRA AP-L 5W-30
9 5
Specifications
Recommended SAE viscosity
Engine oil viscosity (thickness) has an
Using oils of any viscosity other than
number
effect on fuel economy and cold weather
those recommended could result in
operating
(engine start and engine oil
engine damage.
flowability). Lower viscosity engine oils
When choosing an oil, consider the range
CAUTION
can provide better fuel economy and cold
of temperature your vehicle will be oper-
Always be sure to clean the area
weather performance, however, higher
ated in before the next oil change.
around any filler plug, drain plug, or
viscosity engine oils are required for sat-
Proceed to select the recommended oil
dipstick before checking or drain-
isfactory lubrication in hot weather.
viscosity from the chart.
ing any lubricant. This is especially
important in dusty or sandy areas
Temperature Range for SAE Viscosity Numbers
and when the vehicle is used on
unpaved roads. Cleaning the plug
°C
-30
-20
-10
0
10
20
30
40
50
Temperature
and dipstick areas will prevent dirt
(°F)
-10
0
20
40
60
80
100
120
and grit from entering the engine
20W-50
and other mechanisms that could
15W-40
be damaged.
Petrol
Engine Oil *1
10W-30
5W-20, 5W-30
15W-40
Diesel
10W-30/10W-40
Engine Oil
5W-30/5W-40
0W-30 *2
1. For better fuel economy, it is recommended to use the engine oil of a viscosity grade SAE 5W-
20 (API SM / ILSAC GF-4). However, if the engine oil is not available in your country, select
the proper engine oil using the engine oil viscosity chart.
2. It is only for extreme cold area and to be restricted by driving condition and area.
(Especially, not recommended for sustained high loaded and high speed operation.)
9 6