Hyundai i800 (2016 year). Instruction

Maintenance

1. Manufacturer or brand name

P - Applicable vehicle type

(tyres

Manufacturer or Brand name is

marked with the prefix “P’’ are

5,6

shown.

intended for use on passenger

cars or light trucks; however, not

all tyres have this marking).

2. Tyre size designation

245 - Tyre width in millimeters.

A tyre’s sidewall is marked with a tyre

size designation. You will need this

65 - Aspect ratio. The tyre’s section

information when selecting replace-

height as a percentage of its

ment tyres for your car. The following

width.

explains what the letters and num-

R - Tyre construction code (Radial).

bers in the tyre size designation

17 - Rim diameter in inches.

I030B04JM

mean.

105 - Load Index, a numerical code

Tyre sidewall labeling

Example tyre size designation:

associated with the maximum

This information identifies and

(These numbers are provided as an

load the tyre can carry.

describes the fundamental charac-

example only; your tyre size designa-

T - Speed Rating Symbol. See the

teristics of the tyre and also provides

tor could vary depending on your

speed rating chart in this section

the tyre identification number (TIN)

vehicle.)

for additional information.

for safety standard certification. The

P245/65R17 105T

TIN can be used to identify the tyre in

case of a recall.

7 39

Maintenance

Wheel size designation

Tyre speed ratings

3. Checking tyre life (TIN : Tyre

Wheels are also marked with impor-

The chart below lists many of the dif-

Identification Number)

tant information that you need if you

ferent speed ratings currently being

Any tyres that are over 6 years old,

ever have to replace one. The follow-

used for passenger car tyres. The

based on the manufacturing date,

ing explains what the letters and

speed rating is part of the tyre size

(including the spare tyre) should be

numbers in the wheel size designa-

designation on the sidewall of the

replaced by new ones. You can find

tion mean.

tyre. This symbol corresponds to that

the manufacturing date on the tyre

tyre's designed maximum safe oper-

sidewall (possibly on the inside of the

ating speed.

wheel), displaying the DOT Code.

Example wheel size designation:

The DOT Code is a series of num-

7.0JX17

Speed

bers on a tyre consisting of numbers

Rating

Maximum Speed

and English letters. The manufactur-

7.0 - Rim width in inches.

Symbol

ing date is designated by the last four

J - Rim contour designation.

112 mph (180 km/h)

digits (characters) of the DOT code.

17 - Rim diameter in inches.

118 mph (190 km/h)

DOT : XXXX XXXX OOOO

130 mph (210 km/h)

The front part of the DOT means a

149 mph (240 km/h)

plant code number, tyre size and

Above 149 mph (240 km/h)

tread pattern and the last four num-

bers indicate week and year manu-

factured.

For example:

DOT XXXX XXXX 1615 represents

that the tyre was produced in the

16th week of 2015.

7 40

Maintenance

4. Tyre ply composition and material

6. Maximum load rating

WARNING - Tyre age

The number of layers or plies of rub-

This number indicates the maximum

Tyres degrade over time, even

ber-coated fabric in the tyre. Tyre

load in kilograms and pounds that

when they are not being used.

manufacturers also must indicate the

can be carried by the tyre. When

materials in the tyre, which include

replacing the tyres on the vehicle,

Regardless of the remaining

steel, nylon, polyester, and others.

always use a tyre that has the same

tread, it is recommended that

The letter "R" means radial ply con-

load rating as the factory installed

tyres generally be replaced

struction; the letter "D" means diago-

tyre.

after six

(6) years of normal

nal or bias ply construction; and the

service. Heat caused by hot cli-

letter "B" means belted-bias ply con-

mates or frequent high loading

7. Uniform tyre quality grading

struction.

conditions can accelerate the

Quality grades can be found where

aging process. Failure to follow

applicable on the tyre sidewall

this warning can result in sud-

5. Maximum permissible inflation

between tread shoulder and maxi-

den tyre failure, which could

pressure

mum section width.

lead to a loss of control and an

This number is the greatest amount

For example:

accident involving serious

of air pressure that should be put in

TREAD wear 200

injury or death.

the tyre. Do not exceed the maximum

permissible inflation pressure. Refer

TRACTION AA

to the Tyre and Loading Information

TEMPERATUE A

label for recommended inflation

pressure.

7 41

Maintenance

Tread wear

Traction - AA, A, B & C

Temperature -A, B & C

The tread wear grade is a compara-

The traction grades, from highest to

The temperature grades are A (the

tive rating based on the wear rate of

lowest, are AA, A, B and C. Those

highest), B, and C, representing the

the tyre when tested under controlled

grades represent the tyre’s ability to

tyre’s resistance to the generation of

conditions on a specified govern-

stop on wet pavement as measured

heat and its ability to dissipate heat

ment test course. For example, a tyre

under controlled conditions on spec-

when tested under controlled condi-

graded 150 would wear one-and-a-

ified government test surfaces of

tions on a specified indoor laboratory

half times (1½) as well on the gov-

asphalt and concrete. A tyre marked

test wheel.

ernment course as a tyre graded

C may have poor traction perform-

Sustained high temperature can

100.

ance.

cause the material of the tyre to

The relative performance of tyres

degenerate and reduce tyre life, and

depends upon the actual conditions

excessive temperature can lead to

WARNING

of their use, however, and may

sudden tyre failure. Grades B and A

The traction grade assigned to

depart significantly from the norm

represent higher levels of perform-

this tyre is based on straight-

due to variations in driving habits,

ance on the laboratory test wheel

ahead braking traction tests,

service practices and differences in

than the minimum required by law.

and does not include accelera-

road characteristics and climate.

tion, cornering, hydroplaning,

These grades are molded on the

or peak traction characteristics.

side-walls of passenger vehicle

tyres. The tyres available as standard

or optional equipment on your vehi-

cle may vary with respect to grade.

7 42

Maintenance

Low aspect ratio tyre

WARNING - Tyre

(if equipped)

CAUTION

temperature

Because the sidewall of the low

Low aspect ratio tyre s, whose

The temperature grade for this

aspect ratio is lower than 50, are pro-

aspect ratio tyre is shorter than

tyre is established for a tyre that

the normal, the wheel and tyre

vided for sporty looks.

is properly inflated and not

of the low aspect ratio tyre is

Because the low aspect ratio tyre s

overloaded. Excessive speed,

easier to be damaged. So, follow

are optimized for handling and brak-

underinflation, or excessive

the instructions below.

ing, it may be more uncomfortable to

loading, either separately or in

- When driving on a rough road

ride in and there is more noise com-

combination, can cause heat

or off road, drive cautiously

pare with normal tyres.

build-up and possible sudden

because tyre s and wheels

tyre failure. This can cause loss

may be damaged. And after

of vehicle control and serious

driving, inspect tyre s and

injury or death.

wheels.

- When passing over a pothole,

speed bump, manhole, or kerb

stone, drive slowly so that the

tyre s and wheels are not dam-

aged.

- If the tyre is impacted, we rec-

ommend that you inspect the

tyre condition or contact a

HYUNDAI authorised repairer.

- To prevent damage to the tyre ,

inspect the tyre condition and

pressure every

1,860 miles

(3,000km).

7 43

Maintenance

CAUTION

•

It is not easy to recognize the

tyre damage with your own

eyes. But if there is the slight-

est hint of tyre damage, even

though you cannot see the

tyre damage with your own

eyes, have the tyre checked or

replaced because the tyre

damage may cause air leak-

age from the tyre .

•

If the tyre is damaged by driv-

ing on a rough road, off road,

pothole, manhole, or kerb

stone, it will not be covered by

the warranty.

•

You can find out the tyre infor-

mation on the tyre sidewall.

7 44

Maintenance

FUSES

Blade type

This vehicle has 3 fuse panels, one locat-

ed in the driver’s side panel bolster, the

WARNING - Fuse replace-

other in the engine compartment.

ment

If any of your vehicle’s lights, acces-

•

Never replace a fuse with any-

sories, or controls do not work, check the

thing but another fuse of the

appropriate circuit fuse. If a fuse has

same rating.

Normal

Blown

blown, the element inside the fuse will be

•

A higher capacity fuse could

melted.

cause damage and possibly a

If the electrical system does not work,

fire.

Cartridge type

first check the driver’s side fuse panel.

•

Never install a wire or aluminum

Before replacing a blown fuse, turn off

foil instead of the proper fuse -

the ignition. and then disconnect the neg-

even as a temporary repair. It may

ative battery cable. replace it in a safe

cause extensive wiring damage

place.

and a possible fire.

JAlways replace a blown fuse with one of

Normal

Blown

the same rating.

Fusible link

If the replacement fuse blows, this indi-

CAUTION

cates an electrical problem. Avoid using

Do not use a screwdriver or any

the system involved and we recommend

other metal object to remove fuses

that you consult a HYUNDAI authorised

because it may cause a short circuit

repairer.

and damage the system.

Three kinds of fuses are used: blade type

Normal

Blown

for lower amperage rating, cartridge type,

and fusible link for higher amperage rat-

✽ NOTICE

1VQA4037

ings.

The actual fuse/relay panel label may

A vehicle’s electrical system is protected

differ from equipped items.

from electrical overload damage by

fuses.

7 45

Maintenance

CAUTION

•

When replacing a blown fuse or

relay with a new one, make sure

the new fuse or relay fits tightly

into the clips. The incomplete fas-

tening fuse or relay may cause

the vehicle wiring and electric

systems damage and a possible

fire.

•

Do not remove fuses, relays and

terminals fastened with bolts or

nuts. The fuses, relays and termi-

OTQ077040R

OTQ077041R

nals may be fastened incomplete-

Instrument panel fuse replace-

3. Pull the suspected fuse straight out.

ly, and it may cause a possible

ment

Use the removal tool provided in the

fire. If fuses, relays and terminals

engine compartment fuse panel.

fastened with bolts or nuts are

1. Turn the ignition switch and all other

4. Check the removed fuse; replace it if it

blown, we recommend that you

switches off.

is blown.

consult with a HYUNDAI autho-

2. Open the fuse panel cover.

Spare fuses are provided in the inner

rised repairer.

fuse panel (or in the engine compart-

•

Do not input any other objects

ment fuse panel).

except fuses or relays into

5. Push in a new fuse of the same rating,

fuse/relay terminals such as a

and make sure it fits tightly in the clips.

driver or wiring. It may cause con-

tact failure and system malfunc-

If it fits loosely, we recommend that you

consult a HYUNDAI authorised repairer.

tion.

If you do not have a spare, use a fuse of

the same rating from a circuit you may

not need for operating the vehicle, such

as the cigarette lighter fuse.

7 46

Maintenance

If the headlights or other electrical com-

✽ NOTICE

ponents do not work and the fuses are

•

If the memory fuse is pulled up from

OK, check the fuse panel in the engine

the fuse panel, the warning chime,

compartment. If a fuse is blown, it must

audio, clock and interior lamps, etc.,

be replaced.

will not operate. Some items must be

reset after replacement. Refer to

“Battery” in this section.

•

Even though the memory fuse is

pulled up, the battery can still be dis-

charged by operation of the head-

lights or other electrical devices.

OTQ077042

Memory fuse

Your vehicle is equipped with a memory

fuse to prevent battery discharge if your

vehicle is parked without being operated

for prolonged periods. Use the following

procedures before parking the vehicle for

prolonged periods.

1. Turn off the engine.

2. Turn off the headlights and tail lights.

3. Open the driver’s side panel cover and

pull up the memory fuse.

7 47

Maintenance

3. Check the removed fuse; replace it if it

is blown. To remove or insert the fuse,

use the fuse puller in the engine com-

partment fuse panel.

4. Push in a new fuse of the same rating,

and make sure it fits tightly in the clips.

If it fits loosely, we recommend that

you consult a HYUNDAI authorised

repairer.

OTQ077043R

CAUTION

Diesel only

After checking the fuse panel in the

OTQ077045

engine compartment, securely

Main fuse

install the fuse panel cover. If not,

If the main fuse is blown, it must be

electrical failures may occur from

removed as follows:

water contact.

1. Disconnect the negative battery cable.

2. Remove the nuts shown in the picture

above.

3. Replace the fuse with a new one of the

same rating.

OTQ077044R

4. Reinstall in the reverse order of

removal.

Engine compartment fuse

replacement

✽ NOTICE

1. Turn the ignition switch and all other

If the multi fuse is blown, we recom-

switches off.

mend that you consult a HYUNDAI

2. Remove the fuse panel cover by

authorised repairer.

pressing the tab and pulling up.

7 48

Maintenance

OTQ075046

Fuse/relay panel description

Inside the fuse/relay panel covers, you

can find the fuse/relay label describing

fuse/relay name and capacity.

✽ NOTICE

Not all fuse panel descriptions in this

manual may be applicable to your vehi-

cle. It is accurate at the time of printing.

When you inspect the fuse panel in your

vehicle, refer to the fuse panel label.

OTQ075108

7 49

Maintenance

Instrument panel fuse panel

Description

Fuse rating

Protected component

AUDIO-2

10A

Audio, Digital clock, BCM, Power outside mirror switch

C/LIGHTER

20A

Cigarette lighter, Front power outlet

S/HEATER DRV

10A

Driver seat warmer switch (if equipped)

FOG LAMP REAR

10A

Rear fog lamp relay

HEAD LAMP

10A

Head lamp High/Low relay

WIPER FRT

25A

Front wiper relay, Front wiper motor

BCM

10A

BCM, DRL

HEATER

10A

Front/Rear blower relay, Front/Rear A/C control module, Condenser fan relay, Electro chromic mirror,

Thermo switch, PTC heater relay(D4CB), EGR solenoid valve(D4BH)

B/UP LAMP

10A

Back-up lamp relay, Back-up lamp switch, Transmission range switch

ABS

10A

ABS/ESC control module, ESC switch(D4CB)

T/SIGNAL LAMP

10A

Hazard switch

AIR BAG

10A

SRS control module

MODULE

10A

Instrument cluster, BCM, Immobiliser control module(D4BH), A/C relay(D4BH), Generator resister

ECU

10A

Vehicle speed sensor, ECM, Air flow sensor(D4CB), Injection pump(D4BH), TCM, Fuel filter warning sensor

START

10A

Start relay, Burglar alarm relay

HEATED MIRROR

10A

Front A/C control module, Power outside mirror & defogger LH/RH

STOP LAMP

15A

Stop lamp switch

RPAS

15A

Buzzer, Stop, Signal electronic module

7 50

Maintenance

Description

Fuse rating

Protected component

DOOR LOCK

20A

Door lock/unlock relay

FOG LAMP FRONT

10A

Front fog lamp relay

B/ALARM HORN

10A

Burglar alarm horn relay

AUDIO-1

15A

Audio

(POWER

CONNECTOR)

Digital clock, Instrument cluster, Courtesy lamp LH/RH,

ROOM LAMP

10A

Step lamp LH/RH, Cargo lamp, Room lamp switch,

Door warning switch, Data link connector, BCM, Vanity lamp switch LH/RH, Overhead console lamp

HAZARD

15A

Hazard relay, Hazard switch

FUEL LID

15A

Fuel filler door relay

P/WINDOW LH

25A

Power window main switch, Power window switch LH

P/WINDOW RH

25A

Power window main switch, Power window switch RH

HEATED STEERING

15A

Steering Wheel Heated Coil

WIPER RR

15A

Multi Function Switch

BLOWER FRT

10A

Full Auto Aircon Module

BLOWER RR

10A

Manual Aircon Module

TCU

15A

TCU Module

POWER OUTLET

15A

Power Outlet Front

SAFETY P/WINDOW

20A

Safety Power Window Module

SUNROOF FRT

20A

Front Sunroof Motor

SUNROOF RR

20A

Rear Sunroof Motor

7 51

Maintenance

Engine compartment main fuse panel

Description

Fuse rating

Protected component

ALT

150A/200A

Fuse(A/CON, FRT DEICER), Fusible link(FRT HTR, RR HTR, RR HTD, C/FAN, F/FILTER, ABS 1/2),

Generator, E/R fuse & relay box RH

B+ 1

50A

Fuse(DR LOCK, FRT FOG LP, B/ALARM, Power connector(AUDIO-1, ROOM LP))

B+ 2

30A

Fuse(FUEL LID, P/WDW LH/RH, HAZARD), Multipurpose check connector

B+ 3/RAD FAN 5

40A

Fuse(STOP LP, BWS), Radiator fan relay(G4KC)

IG 1

40A

Ignition switch(ACC, IG1)

IG 2

40A

Ignition switch(IG2, START), Start relay

ECU 3

30A/20A

Engine control relay

HEATER FRT

40A

Front blower relay

REAR HEATED

40A

Rear defogger relay

HEATER RR

40A

Rear blower relay

ABS 1

40A

ABS control module(G4KC)

ABS 2

40A

ABS control module(G4KC)

COOLING FAN 1

30A

Condenser fan relay 1

COOLING FAN 2

30A

Radiator Fan Motor

FUEL HEATER

30A

Fuel filter heater relay(DIESEL)

ECU 4/TCU

10A

TCM, ECM (Petrol)

HORN

10A

Horn relay

HEATER

20A

Fuel fired heater control module(D4CB)

FUEL PUMP

15A

Fuel pump relay(G4KC)

ALT

10A

Generator(D4BH)

H/LAMP HI

15A

Head lamp(HIGH) relay, Head lamp(LOW) relay

A/CON

10A

A/C relay

DEICER

15A

Windscreen defogger relay (if equipped)

TAIL LAMP LH

10A

Head lamp LH(Position lamp), Rear combi lamp LH, License lamp LH

7 52

Maintenance

Description

Fuse rating

Protected component

TAIL LAMP RH

10A

Head lamp RH(Position lamp), Rear combi lamp RH, License lamp RH

HEAD LAMP LH

10A

Head lamp LH

HEAD LAMP RH

10A

Head lamp RH

SENSOR 1

10A

A/C relay, Condenser fan relay(D4CB), Lambda sensor(D4CB), PTC heater relay #1(D4CB), Stop lamp

switch(D4CB)

SENSOR 2

15A

D4CB: Camshaft position sensor, Glow plug relay, EGR actuator, VGT control valve, Immobiliser control module

G4KC: Fuel pump relay, Canister purge solenoid valve, Oil control valve, Crankshaft position sensor,

Oxygen sensor, Immobiliser control module, Idle speed control actuator

IGN COIL

15A

Ignition coil #1~#4(G4KC), Condenser(G4KC)

ECU 1

10A

ECM(D4CB)

ECU 2

20A

ECM(D4CB, G4KC), Injector #1~#4(G4KC)

Engine compartment sub fuse panel (Diesel engine)

Description

Fuse rating

Protected component

GLOW

80A

Glow plug relay

PTC HEATER 1

40A

PTC heater relay #1

PTC HEATER 2

40A

PTC heater relay #2

PTC HEATER 3

40A

PTC heater relay #3

ABS 1

40A

ABS/ESC control module

ABS 2

40A

ABS/ESC control module

ECU

15A

Electronic Control Unit Power

FUEL PUMP

20A

Fuel Pump Motor

DCU 1

20A

Dosing Control Unit Power 1

DCU 2

20A

Dosing Control Unit Power 2

DCU 3

20A

Dosing Control Unit Power 3

DCU

60A

Dosing Control Unit Main Power

7 53

Maintenance

LIGHT BULBS

WARNING - Working on

CAUTION

the lights

If you don’t have necessary tools,

Prior to working on the light, firmly

the correct bulbs and the expertise,

we recommend that you consult a

apply the parking brake, ensure

HYUNDAI authorised repairer. In

that the ignition switch is turned to

the LOCK position and turn off the

many cases, it is difficult to replace

lights to avoid sudden movement

vehicle light bulbs because other

of the vehicle and burning your fin-

parts of the vehicle must be

removed before you can get to the

gers or receiving an electric shock.

bulb. This is especially true if you

have to remove the headlight

Use only the bulbs of the specified

assembly to get to the bulb(s).

OTQ076049

wattage.

Removing/installing the headlight

Headlight, position light, turn sig-

assembly can result in damage to

nal light, front fog light bulb

the vehicle.

replacement

CAUTION

(1) Headlight (High)

Be sure to replace the burned-out

✽ NOTICE

bulb with one of the same wattage

(2) Headlight (Low)

After heavy, driving rain or washing,

rating. Otherwise, it may cause

(3) Position light

headlight and taillight lenses could

damage to the fuse or electric

(4) Front turn signal light

appear frosty. This condition is caused

wiring system.

(5) Front fog light (if equipped)

by the temperature difference between

the lamp inside and outside. This is sim-

ilar to the condensation on your win-

dows inside your vehicle during the rain

and doesn’t indicate a problem with

your vehicle. If the water leaks into the

lamp bulb circuitry, we recommend that

the system be checked by a HYUNDAI

authorised repairer.

7 54

Maintenance

(Continued)

• If a bulb becomes damaged or

cracked, replace it immediately

and carefully dispose of it.

• Wear eye protection when chang-

ing a bulb. Allow the bulb to cool

down before handling it.

OTQ077063

OTQ077062

Headlight bulb

1. Open the bonnet.

2. Remove the headlight bulb cover by

turning it counterclockwise.

WARNING - Halogen bulbs

3. Remove the bulb from the headlight

•

Halogen bulbs contain pressur-

assembly.

ized gas that will produce flying

4. Install a new headlight bulb assembly.

pieces of glass if broken.

5. Install the headlight bulb cover by turn-

•

Always handle them carefully,

ing it clockwise.

and avoid scratches and abra-

sions. If the bulbs are lit, avoid

contact with liquids. Never touch

✽ NOTICE

the glass with bare hands.

We recommend that the headlight aim-

Residual oil may cause the bulb

ing be adjusted after an accident or

to overheat and burst when lit. A

after the headlight assembly is rein-

bulb should be operated only

stalled at a HYUNDAI authorised

when installed in a headlight.

repairer.

(Continued)

7 55

Hyundai i800 (2016 year). Instruction - part 22