Hyundai i800 (2016 year). Instruction - part 23
Maintenance
Turn signal light/position light, fog
6. Connect the power connector to the
light bulb (if equipped)
socket.
Turn signal light
7. Reinstall the front bumper under cover
1. If necessary, remove the headlight
(if equipped).
assembly by loosening the headlight
installation bolts. When you remove
the headlight assembly, you may need
to remove the bumper according to the
vehicle.
2. Replace the malfunctioned light bulb.
3. Install the headlight assembly.
OTQ073100
Fog light bulb (if equipped)
Front fog light bulb (if equipped)
1. Remove the fog light under cover by
1. Remove the front bumper under cover
loosening the screw.
(if equipped).
2. Replace the malfunctioned light bulb.
2. Reach your hand into the back of the
3. Install the fog light under cover.
front bumper.
3. Disconnect the power connector from
the socket.
4. Remove the bulb-socket from the
housing by turning the socket counter
clockwise until the tabs on the socket
align with the slots on the housing.
5. Install the new bulb-socket into the
housing by aligning the tabs on the
socket with the slots in the housing.
Push the socket into the housing and
turn the socket clockwise.
7 56
Maintenance
6. Reassemble the socket and the lens
part.
7. Connect the bulb electrical connector.
8. Reinstall the light assembly to the
body of the vehicle.
OTQ077050
OTQ077056
Position light
Side repeater light bulb replace-
1. Open the bonnet.
ment (if equipped)
2. Remove the socket by turning it coun-
1. Remove the light assembly from the
terclockwise.
vehicle by prying the lens and pulling
3. Remove the bulb by pulling it straight
the assembly out.
out.
2. Disconnect the bulb electrical connec-
4. Insert a new bulb in the socket.
tor.
5. Install the position light socket.
3. Separate the socket and the lens parts
by turning the socket counterclockwise
until the tabs on the socket align with
the slots on the lens part.
4. Remove the bulb by pulling it straight
out.
5. Insert a new bulb in the socket.
7 57
Maintenance
Type A
- Without rear fog light
(1) Tail light
(2) Back-up light
(3) Rear turn signal light
(4) Stop light
- With rear fog light
(1) Tail and stop light
(2) Back-up light
(3) Rear turn signal light
OTQ077051
OTQ077052
(4) Rear fog light
Type B
OTQ077051G
OTQ077053
Rear combination light bulb
1. Open the tailgate.
replacement
2. Loosen the light assembly retaining
screws with a philips head screwdriver.
3. Remove the rear combination light
assembly from the body of the vehicle.
7 58
Maintenance
6. Insert a new bulb by inserting it into
the socket and rotating it until it locks
into place.
7. Install the socket in the assembly by
aligning the tabs on the socket with the
slots in the assembly. Push the socket
into the assembly and turn the socket
clockwise.
8. Reinstall the light assembly to the
body of the vehicle.
OTQ077054
OTQ077060G
OTQ077055
OTQ077091
4. Remove the socket from the assembly
High mounted stop light
by turning the socket counterclockwise
replacement (if equipped)
until the tabs on the socket align with
1. Open the tailgate.
the slots on the assembly.
2. Loosen the light assembly retaining
5. Remove the bulb from the socket by
bolts with a proper tool.
pressing it in and rotating it counter-
clockwise until the tabs on the bulb
align with the slots in the socket. Pull
the bulb out of the socket.
7 59
Maintenance
■ Type A
1. Loosen the lens retaining screws with
a philips head screwdriver.
2. Remove the lens.
3. Remove the bulb by pulling it straight
out.
4. Install a new bulb.
5. Reinstall the lens securely with the
lens retaining screws.
OEN076039
■ Type B
OTQ077092
3. Remove the light assembly from the
body of the vehicle.
4. Separate the socket and the lens parts
by removing the screws with a philips
head screwdriver.
5. Remove the bulb by pulling it straight
OTQ077081
out.
■ Type C
6. Insert a new bulb in the socket.
7. Reassemble the socket and the lens
part.
8. Reinstall the light assembly to the
body of the vehicle.
OTQ075109
License plate light bulb replace-
ment
7 60
Maintenance
Type A
1. Using a flat-blade screwdriver, gently
pry the lens from the interior light
housing.
2. Remove the bulb by pulling it straight
out.
WARNING
Prior to working on the Interior
OTQ077065
Lights, ensure that the “OFF” but-
Type B
ton is depressed to avoid burning
your fingers or receiving an electric
shock.
3. Install a new bulb in the socket.
4. Align the lens tabs with the interior
light housing notches and snap the
lens into place.
OTQ077065G
Type C
CAUTION
Use care not to dirty or damage
lens, lens tab, and plastic housings.
OTQ077065L
Interior light bulb replacement
7 61
Maintenance
APPEARANCE CARE
Exterior care
Finish maintenance
Washing
CAUTION
Exterior general caution
To help protect your vehicle’s finish from
•
Do not use strong soap, chemical
It is very important to follow the label
rust and deterioration, wash it thoroughly
detergents or hot water, and do
directions when using any chemical
and frequently at least once a month with
not wash the vehicle in direct
cleaner or polish. Read all warning and
lukewarm or cold water.
sunlight or when the body of the
caution statements that appear on the
If you use your vehicle for off-road driv-
vehicle is warm.
label.
ing, you should wash it after each off-
•
Be careful when washing the side
road trip. Pay special attention to the
windows of your vehicle.
High-pressure washing
removal of any accumulation of salt, dirt,
Especially, with high-pressure
•
When using high-pressure washers,
mud, and other foreign materials. Make
water. Water may leak through the
make sure to maintain sufficient dis-
sure the drain holes in the lower edges of
windows and wet the interior.
tance from the vehicle.
the doors and rocker panels are kept
•
To prevent damage to the plastic
Insufficient clearance or excessive
clear and clean.
parts and lamps, do not clean
pressure can lead to component dam-
Insects, tar, tree sap, bird droppings,
with chemical solvents or strong
age or water penetration.
industrial pollution and similar deposits
detergents.
•
Do not spray the camera, sensors or its
can damage your vehicle’s finish if not
surrounding area directly with a high
removed immediately.
pressure washer. Shock applied from
Even prompt washing with plain water
WARNING - Wet brakes
high pressure water may cause the
may not completely remove all these
device to not operate normally.
After washing the vehicle, test the
deposits. A mild soap, safe for use on
brakes whilst driving slowly to see
•
Do not bring the nozzle tip close to
painted surfaces, may be used.
if they have been affected by water.
boots (rubber or plastic covers) or con-
After washing, rinse the vehicle thor-
If braking performance is impaired,
nectors as they may be damaged if
oughly with lukewarm or cold water. Do
they come into contact with high pres-
dry the brakes by applying them
not allow soap to dry on the finish.
sure water.
lightly whilst maintaining a slow
forward speed.
7 62
Maintenance
Waxing
Finish damage repair
Wax the vehicle when water will no
Deep scratches or stone chips in the
longer bead on the paint.
painted surface must be repaired
Always wash and dry the vehicle before
promptly. Exposed metal will quickly rust
waxing. Use a good quality liquid or
and may develop into a major repair
paste wax, and follow the manufacturer’s
expense.
instructions. Wax all metal trim to protect
it and to maintain its luster.
✽ NOTICE
Removing oil, tar, and similar materials
If your vehicle is damaged and requires
with a spot remover will usually strip the
any metal repair or replacement, be sure
wax from the finish. Be sure to re-wax
the body shop applies anti-corrosion
these areas even if the rest of the vehicle
materials to the parts repaired or
OJB037800
does not yet need waxing.
replaced.
CAUTION
CAUTION
•
Water washing in the engine com-
• Wiping dust or dirt off the body
partment including high pressure
with a dry cloth will scratch the
water washing may cause the fail-
finish.
ure of electrical circuits located in
• Do not use steel wool, abrasive
the engine compartment.
cleaners, or strong detergents
•
Never allow water or other liquids
containing highly alkaline or
to come in contact with electri-
caustic agents on chrome-plated
cal/electronic components inside
or anodized aluminium parts. This
the vehicle as this may damage
may result in damage to the pro-
them.
tective coating and cause discol-
oration or paint deterioration.
7 63
Maintenance
Bright-metal maintenance
Underbody maintenance
•
To remove road tar and insects, use a
Corrosive materials used for ice and
WARNING
tar remover, not a scraper or other
snow removal and dust control may col-
After washing the vehicle, test the
sharp object.
lect on the underbody. If these materials
brakes whilst driving slowly to see
•
To protect the surfaces of bright-metal
are not removed, accelerated rusting can
if they have been affected by water.
parts from corrosion, apply a coating of
occur on underbody parts such as the
If braking performance is impaired,
wax or chrome preservative and rub to
fuel lines, frame, floor pan and exhaust
dry the brakes by applying them
a high luster.
system, even though they have been
lightly whilst maintaining a slow
treated with rust protection.
•
During winter weather or in coastal
forward speed.
areas, cover the bright metal parts with
Thoroughly flush the vehicle underbody
a heavier coating of wax or preserva-
and wheel openings with lukewarm or
tive. If necessary, coat the parts with
cold water once a month, after off-road
non-corrosive petroleum jelly or other
driving and at the end of each winter. Pay
protective compound.
special attention to these areas because
it is difficult to see all the mud and dirt. It
will do more harm than good to wet down
the road grime without removing it. The
lower edges of doors, rocker panels, and
frame members have drain holes that
should not be allowed to clog with dirt;
trapped water in these areas can cause
rusting.
7 64
Maintenance
Aluminum wheel maintenance
Corrosion protection
High-corrosion areas
The aluminum wheels are coated with a
Protecting your vehicle from corrosion
If you live in an area where your car is
clear protective finish.
In using the most advanced design and
regularly exposed to corrosive materials,
•
Do not use any abrasive cleaner, pol-
construction practices, every HYUNDAI
corrosion protection is particularly impor-
ishing compound, solvent, or wire
is built to retain its original factory finish
tant. Some of the common causes of
brushes on aluminum wheels. They
for many years. However, long term dura-
accelerated corrosion are road salts,
may scratch or damage the finish.
bility is also greatly dependant upon
dust control chemicals, ocean air and
•
Clean the wheel when it has cooled.
maintaining the various protection sys-
industrial pollution.
•
Use only a mild soap or neutral deter-
tems and coatings used in manufacture
since constant exposure to the elements
gent, and rinse thoroughly with water.
will eventually result in their breakdown
Also, be sure to clean the wheels after
and loss of effectiveness. The following
driving on salted roads. This helps pre-
suggestions are made to assist in the
vent corrosion.
maintenance of the vehicle bodywork.
•
Avoid washing the wheels with high-
speed car wash brushes.
Common causes of corrosion
•
Do not use any alkaline or acid deter-
gent. It may damage and corrode the
The most common causes of corrosion
aluminum wheels coated with a clear
on your car are:
protective finish.
• Road salt, dirt and moisture that is
allowed to accumulate underneath the
car.
• Removal of paint or protective coatings
by stones, gravel, abrasion or minor
scrapes and dents which leave unpro-
tected metal exposed to corrosion.
7 65
Maintenance
Moisture breeds corrosion
To help prevent corrosion
• When cleaning underneath the car,
Moisture creates the conditions in which
You can help prevent corrosion from get-
give particular attention to the compo-
corrosion is most likely to occur. For
ting started by observing the following:
nents under the fenders and other
example, corrosion is accelerated by
areas that are hidden from view. Do a
high humidity, particularly when tempera-
thorough job; just dampening the accu-
Keep your car clean
tures are just above freezing. In such
mulated mud rather than washing it
The best way to prevent corrosion is to
conditions, the corrosive material is kept
away will accelerate corrosion rather
keep your car clean and free of corrosive
in contact with the car surfaces by mois-
than prevent it. Water under high pres-
materials. Attention to the underside of
ture that is slow to evaporate.
sure and steam are particularly effec-
the car is particularly important.
Mud is particularly corrosive because it is
tive in removing accumulated mud and
corrosive materials.
slow to dry and holds moisture in contact
• If you live in a high-corrosion area —
with the vehicle. Although the mud
• When cleaning lower door panels,
where road salts are used, near the
appears to be dry, it can still retain the
rocker panels and frame members, be
ocean, areas with industrial pollution,
moisture and promote corrosion.
sure that drain holes are kept open so
acid rain, etc.—, you should take extra
that moisture can escape and not be
High temperatures can also accelerate
care to prevent corrosion. In winter,
corrosion of parts that are not properly
trapped inside to accelerate corrosion.
hose off the underside of your car at
ventilated so the moisture can be dis-
least once a month and be sure to
persed. For all these reasons, it is par-
Keep your garage dry
clean the underside thoroughly when
ticularly important to keep your car clean
Don't park your car in a damp, poorly
winter is over.
and free of mud or accumulations of
ventilated garage. This creates a favor-
other materials. This applies not only to
able environment for corrosion. This is
the visible surfaces but particularly to the
particularly true if you wash your car in
underside of the car.
the garage or drive it into the garage
when it is still wet or covered with snow,
ice or mud. Even a heated garage can
contribute to corrosion unless it is well
ventilated so moisture is dispersed.
7 66
Maintenance
Keep paint and trim in good condition
Interior care
Cleaning the upholstery and interior
Scratches or chips in the finish should be
trim
Interior general precautions
covered with "touch-up" paint as soon as
Vinyl
Prevent chemicals such as perfume, cos-
possible to reduce the possibility of cor-
Remove dust and loose dirt from vinyl
metic oil, sun cream, hand cleaner and
rosion. If bare metal is showing through,
with a whisk broom or vacuum cleaner.
air freshener from contacting the interior
the attention of a qualified body and paint
Clean vinyl surfaces with a vinyl cleaner.
parts because they may cause damage
shop is recommended.
or discoloration. If they do contact the
interior parts, wipe them off immediately.
Fabric
Bird droppings : Bird droppings are high-
See the instructions that follow for the
Remove dust and loose dirt from fabric
ly corrosive and may damage painted
proper way to clean vinyl.
with a whisk broom or vacuum cleaner.
surfaces in just a few hours. Always
Clean with a mild soap solution recom-
remove bird droppings as soon as possi-
mended for upholstery or carpets.
CAUTION
ble.
Remove fresh spots immediately with a
Never allow water or other liquids
fabric spot cleaner. If fresh spots do not
to come in contact with electrical/
Don't neglect the interior
receive immediate attention, the fabric
electronic components inside the
Moisture can collect under the floor mats
can be stained and its colour can be
vehicle as this may damage them.
and carpeting to cause corrosion. Check
affected. Also, its fire-resistant properties
under the mats periodically to be sure
can be reduced if the material is not
the carpeting is dry. Use particular care if
properly maintained.
CAUTION
you carry fertilisers, cleaning materials or
When cleaning leather products
chemicals in the car.
(steering wheel, seats etc.), use
CAUTION
These should be carried only in proper
neutral detergents or low alcohol
Using anything but recommended
containers and any spills or leaks should
content solutions. If you use high
cleaners and procedures may affect
be cleaned up, flushed with clean water
alcohol content solutions or acid/
the fabric’s appearance and fire-
and thoroughly dried.
alkaline detergents, the colour of
resistant properties.
the leather may fade or the surface
may get stripped off.
7 67
Maintenance
Cleaning the lap/shoulder belt web-
bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.
CAUTION
Do not scrape or scratch the inside
of the rear window. This may result
in damage to the rear window
defroster grid.
7 68
Maintenance
EMISSION CONTROL SYSTEM (IF EQUIPPED)
The emission control system of your
Caution for the Inspection and
2. Evaporative emission control
vehicle is covered by a written limited
Maintenance Test
(With Electronic
system
warranty. Please see the warranty infor-
Stability Control (ESC) system)
The Evaporative Emission Control
mation contained in the Service Passport
• To prevent the vehicle from misfir-
System is designed to prevent fuel
in your vehicle.
ing during dynamometer testing,
vapours from escaping into the atmos-
Your vehicle is equipped with an emis-
turn the Electronic Stability Control
phere.
sion control system to meet all applicable
(ESC) system off by pressing the
emission regulations.
ESC switch.
Canister
There are three emission control sys-
• After dynamometer testing is com-
Fuel vapours generated inside the fuel
tems, as follows.
pleted, turn the ESC system back on
tank are absorbed and stored in the
by pressing the ESC switch again.
onboard canister. When the engine is
(1) Crankcase emission control system
running, the fuel vapours absorbed in the
(2) Evaporative emission control system
1. Crankcase emission control
canister are drawn into the surge tank
(3) Exhaust emission control system
system
through the purge control solenoid valve.
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
Purge Control Solenoid Valve (PCSV)
In order to assure the proper function of
the emission control systems, it is rec-
caused by blow-by gases being emitted
The purge control solenoid valve is con-
ommended that you have your car
from the crankcase. This system supplies
trolled by the Engine Control Module
inspected and maintained by a
fresh filtered air to the crankcase through
(ECM); when the engine coolant temper-
HYUNDAI authorised repairer in accor-
the air intake hose. Inside the crankcase,
ature is low during idling, the PCSV clos-
the fresh air mixes with blow-by gases,
es so that evaporated fuel is not taken
dance with the maintenance schedule in
which then pass through the PCV valve
into the engine. After the engine warms-
this manual.
into the induction system.
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
7 69
Maintenance
3. Exhaust emission control
Engine exhaust gas precautions
•
Do not operate the engine in confined
system
(carbon monoxide)
or closed areas (such as garages) any
• Carbon monoxide can be present with
more than what is necessary to move
The Exhaust Emission Control System is
other exhaust fumes. Therefore, if you
the vehicle in or out of the area.
a highly effective system which controls
smell exhaust fumes of any kind inside
•
When the vehicle is stopped in an
exhaust emissions whilst maintaining
your vehicle, have it inspected and
open area for more than a short time
good vehicle performance.
repaired immediately. If you ever sus-
with the engine running, adjust the
pect exhaust fumes are coming into
ventilation system (as needed) to draw
Vehicle modifications
your vehicle, drive it only with all the
outside air into the vehicle.
This vehicle should not be modified.
windows fully open. Have your vehicle
•
Never sit in a parked or stopped vehi-
Modification of your vehicle could affect
checked and repaired immediately.
cle for any extended time with the
its performance, safety or durability and
engine running.
may even violate governmental safety
•
When the engine stalls or fails to start,
and emissions regulations.
WARNING - Exhaust
excessive attempts to restart the
In addition, damage or performance
Engine exhaust gases contain car-
engine may cause damage to the
problems resulting from any modification
bon monoxide
(CO). Though
emission control system.
may not be covered under warranty.
colourless and odourless, it is dan-
• If you use unauthorised electronic
gerous and could be lethal if
devices, it may cause the vehicle to
inhaled. Follow the instructions
operate abnormally, wire damage, bat-
following to avoid CO poisoning.
tery discharge and fire. For your safety,
do not use unauthorised electronic
devices.
7 70
Maintenance
Operating precautions for catalytic
Your vehicle is equipped with a catalytic
Diesel Particulate Filter (if equipped)
converters (if equipped)
converter emission control device.
The Diesel Particulate Filter (DPF) sys-
Therefore, the following precautions
tem removes the soot in the exhaust gas.
must be observed:
Unlike a disposable air filter, the DPF
WARNING - Fire
•
Use only UNLEADED FUEL for petrol
system automatically burns
(oxidizes)
•
A hot exhaust system can ignite
engines.
and removes the accumulated soot
flammable items under your vehi-
•
Do not operate the vehicle when there
according to the driving condition. In
cle. Do not park, idle, or drive the
are signs of engine malfunction, such
other words, the active burning by engine
vehicle over or near flammable
as misfire or a noticeable loss of per-
control system and high exhaust gas
objects, such as grass, vegeta-
formance.
temperature caused by normal/high driv-
tion, paper, leaves, etc.
ing condition burns and removes the
•
Do not misuse or abuse the engine.
•
The exhaust system and catalytic
accumulated soot.
Examples of misuse are coasting with
system are very hot whilst the
the ignition off and descending steep
However, if the vehicle continues to be
engine is running or immediately
grades in gear with the ignition off.
driven at repeated short distance or driv-
after the engine is turned off. Keep
en at low speed for a long time, the accu-
away from the exhaust system
•
Do not operate the engine at high idle
speed for extended periods (5 minutes
mulate soot may not be automatically
and catalytic, you may get burned.
removed because of low exhaust gas
or more).
Also, do not remove the heat sink
temperature. More than a certain amount
around the exhaust system, do
•
Do not modify or tamper with any part
of soot deposited, the malfunction indica-
not seal the bottom of the vehicle
of the engine or emission control sys-
tor light (
) illuminates.
or do not coat the vehicle for cor-
tem. We recommend that the system
When the malfunction indicator light
rosion control. It may present a
be inspected by a HYUNDAI autho-
blinks, it may stop blinking by driving the
fire risk under certain conditions.
rised repairer.
vehicle at more than 37 mph (60km/h) or
•
Avoid driving with a very low fuel level.
at more than second gear with 1500 ~
If you run out of petrol, it could cause
2500 engine rpm for a certain time (for
the engine to misfire and result in
about 25 minutes).
excessive loading of the catalytic con-
verter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
7
71
Maintenance
Selective Catalytic Reduction
■ Type A
If the malfunction indicator light
(
)
continues to be blinked or the warn-
(if equipped)
ing massage "check exhaust system"
The Selective Catalytic Reduction (SCR)
illuminates in spite of the procedure,
system is to catalytically convert NOx to
please visit a HYUNDAI authorised
Nitrogen and Water by using the reduc-
repairer and the check the DPF system.
tion agent, the urea solution.
If you continue to drive with the malfunc-
tion indicator light blinking for a long
OTQ045316
time, the DPF system can be damaged
■ Type B
and fuel consumption can be worsen.
CAUTION - Diesel Fuel
(if equipped with DPF)
It is recommended to use the regu-
lated automotive diesel fuel for
diesel vehicle equipped with the
OTQ045317
DPF system.
Urea gauge (if equipped)
If you use diesel fuel including high
sulfur
(more than 50 ppm sulfur)
The urea solution gauge indicates the
and unspecified additives, it can
approximate amount of remaining urea
cause the DPF system to be dam-
solution inside the urea solution tank.
aged and white smoke can be emit-
❈ The urea gauge image pops up, when-
ted.
ever the ignition switch is pressed to
the ON position.
7 72