Hyundai Matrix (2007 year). Instruction - part 27

 

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Hyundai Matrix (2007 year). Instruction - part 27

 

 

6 OWNER MAINTENANCE
AIR CLEANER ELEMENT
14
REPLACEMENT
G070A01E-EAT
Petrol engine
!
WARNING:
The cooling fan is controlled by
engine coolant temperature and may
sometimes operate even when the
engine is not running. Use extreme
caution when working near the
blades of the cooling fan so that
you are not injured by a rotating fan
blade. As the engine coolant tem-
G050D02FC
perature decreases, the fan will au-
HFC5003
6. Start the engine with the radiator
tomatically shut off. This is a nor-
cap still removed and continue to
mal condition.
Diesel engine
add coolant as the level decreases
as air is expelled from the system.
When the level remains constant,
replace the radiator cap and replen-
ish the coolant reservoir.
7. When the engine is hot, check to
ensure that no coolant leaks are
present.
G070A02FC
To replace the air cleaner element,
remove the air intake ducting from the
air flow sensor body and unfasten the
spring clips holding the air flow sensor
top to the body.
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14
12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
WINDSCREEN WIPER
15
BLADES
Lift out the air flow sensor followed by
G080A01A-EAT
the air cleaner element. Replacement
!
of the element is the reverse of the
CAUTION:
above.
o Do not operate the wipers on dry
glass since rapid wear and dam-
age to the windscreen glass may
!
result.
CAUTION:
o Keep the blade rubber out of con-
o The air flow sensor is a precision
tact with petroleum products such
engineered electronic measuring
as engine oil, petrol, etc.
device and therefore care should
be exercised that the air flow sen-
sor is not damaged during re-
HEF119
placement of the element.
The wiper blades should be carefully
o When removing the air cleaner
inspected from time to time and
element, be careful that dust or
cleaned to remove accumulations of
dirt does not enter the air intake.
road film or other debris.
These may result in damage to
To clean the wiper blades and arms,
the air cleaner element.
use a clean sponge or cloth with a mild
soap or detergent and water. If the
To ensure maximum filtration perfor-
wipers continue to streak or smear the
mance and continued engine perfor-
glass, replace them with genuine
mance, only genuine Hyundai replace-
Hyundai replacement.
ments should be used.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
16
G080B01HR-EAT
To install the wiper blade
Replacing the Wiper Blades
To replace the wiper blades, raise the
wiper to the vertical.
To remove the wiper blade
HHR5049
HHR5050
2. Raise the wiper blade lightly and
pull up it.
1. Put a new wiper blade onto the
wiper arm and lower the wiper blade
at the level of the wiper arm as
(1)
shown in the drawing.
HHR5048
1. Push down the wiper blade with the
locking clip (1) pressed to detach it
from the wiper arm.
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12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
WINDSCREEN WASHER
17
RESERVOIR REPLENISH-
MENT
SG090A2-E
!
CAUTION:
Engine coolant anti freeze must not
be used in the windscreen washer
system since damage to the
paintwork may result.
Undiluted windscreen washer addi-
tive must not be allowed to come
into contact with the paintwork. If
spillage occurs, flush the affected
HHR5051
area immediately with water. Do not
2. Pull up the wiper blade until you
operate the windscreen washer for
HFC5010
hear an audible "click" to engage in
more than 15 seconds continuously
the end of the wiper arm.
The level of windscreen washer fluid
or when the reservoir is empty since
available should be checked on a daily
damage to the washer pump will
NOTE:
basis. The level of fluid will be visible
result.
through the side of the reservoir.
Do not allow the wiper arm to fall
When the fluid is to be replenished,
against the windscreen.
only a proprietary screen wash addi-
tive should be used and in the concen-
tration recommended by the manufac-
turer. The windscreen washer reser-
voir has a total capacity of 3 litres.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
CHECKING THE
18
TRANSAXLE OIL
SG100A2-E
MANUAL TRANSAXLE LUBRI-
!
!
WARNING:
CANT
WARNING:
o Windscreen washer fluid agents
The transaxle lubricant level should
contain some amounts of alcohol
only be checked when the engine is
and can be flammable under cer-
cold to preclude the possibility of
tain circumstances. Do not allow
personal injury by contact with hot
sparks of flame to contact the
components.
washer fluid or the washer fluid
reservoir. Damage to the vehicle
NOTE:
or its occupants could occur.
It is recommended that the manual
o Windscreen washer fluid is poi-
transaxle lubricant should be
sonous to humans and animals.
Filler plug
Drain plug
checked by Hyundai authorised re-
Do not drink windscreen washer
G100A01A
pairer.
fluid. Serious injury or death
could occur.
The manual transaxle lubricant must
Recommended Oil
be checked and or changed at the
intervals specified in the maintenance
Use only HYUNDAI GENUINE PARTS
schedule. Only those lubricants speci-
MTF 75W/85 (API GL-4) in the manual
fied should be used in order to prevent
transaxle.
gear shifting difficulties or transaxle
damage.
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12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
19
G110A02E-EAT
G110B04A-AAT
AUTOMATIC TRANSAXLE FLUID
Recommended Fluid
!
CAUTION:
The automatic transaxle fluid level
Your Hyundai automatic transaxle is
The transaxle on fluid level must be
should be checked and changed at
specially designed to operate with
checked with the engine running
those intervals prescribed in the main-
HYUNDAI GENUINE ATF SP III, DIA-
and at normal operating tempera-
tenance schedule. It is of paramount
MOND ATF SP-III, SK ATF SP III or
ture and therefore care must be ex-
importance that only the specified fluid
other brands approved by Hundai Mo-
ercised to prevent injury occurring
is used when replenishing or changing
tor Co,. Damage caused by a
through contact with rotating or hot
the fluid. The use of other fluids may
nonspecified fluid is not covered by
parts of the engine.
irreparably damage the transaxle and
your new vehicle limited warranty.
invalidate the manufacturers warranty.
In addition the ingress of dirt or lint
may prevent correct functioning of the
!
CAUTION:
transaxle and care must be exercised
to prevent the ingress of such matter.
Use of aftermarket ATF additives
may cause damage to the automatic
transaxle. Only use HYUNDAI GENU-
NOTE:
INE ATF SP III, DIAMOND ATF SP
Automatic transaxle fluid is a red in
III, SK ATF SP III or other brands
color. As driving distance increases,
approved by Hyundai Motor Co., If
the fluid color turns darkish red
you are having your vehicle ser-
gradually. It is a normal condition
viced at a facility other than a
and you should not judge the need
Hyundai authorised repairer, verify
to replace based upon the changing
that the correct ATF is used for your
color.
vehicle.
You must replace the automatic
transaxle fluid in accordance with
intervals specified in the vehicle
maintenance schedule in section 5.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
20
G110C01FC-EAT
G100B03A-GAT
1. Place the selector lever in N (Neu-
Fluid Capacity
Checking the automatic
tral) position and confirm the engine
transaxle fluid level
is running at normal idle speed.
The total fluid capacity of the trans-
2. After the transaxle is warmed up
mission unit is 6.1 litres (1.6 DOHC)/
sufficiently
(fluid temperature
6.7 litres(1.8 DOHC).
70~80°C (158~176°F)), for example
by 10 minutes usual driving, shift
!
the selector lever through all posi-
CAUTION:
tions then place the selector lever
The transaxle fluid level should be
in N (Neutral) or P (Park) position.
checked when the engine is at nor-
mal operating temperature.
This means that the engine, radia-
tor, exhaust system etc., are very
hot so you should exercise great
HFC5008
care not to burn yourself during this
The automatic transaxle fluid level
procedure.
should be checked regularly.
Keep the vehicle on the level ground
with the parking brake applied and
check the fluid level according to the
following procedure.
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12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
21
!
!
WARNING:
WARNING
Fluid level should be within this range
The cooling fan is controlled by
(Diesel only):
engine coolant temperature and may
Never work on injection system with
sometimes operate even when the
engine running or within 30 sec-
engine is not running. Use extreme
onds after shutting off engine. High
caution when working near the
pressure pump, rail, injectors and
blades of the cooling fan so that
high pressure pipes are subject to
you are not injured by a rotating fan
high pressure even after the engine
blade. As the engine coolant tem-
stopped. The fuel jet produced by
C090A03FC
perature decreases, the fan will au-
fuel leaks may cause serious injury,
3. Confirm that the fluid level is in
tomatically shut off. This is a nor-
if it contacts the body.
“HOT” range on the level gauge. If
mal condition.
People using pacemakers should
the fluid level is lower, add the
ensure that they keep a distance of
specified fluid from the fill hole. If
30cm from the ECU or wiring har-
the fluid level is higher, drain the
ness within the engine room whilst
fluid from the drain hole.
engine is running, since the high
4. If the fluid level is checked in cold
currents in the Common Rail sys-
condition (fluid temperature 20~30°C
tem produce considerable magnetic
(68~86°F)) add the fluid to “COLD”
fields.
line and then recheck the fluid level
according to the above step 2.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
BRAKE SYSTEM CHECKING
22
SG120A1-E
SG120D1-E
The level should be between the "MIN"
Brake Fluid Level
and "MAX" marks on the side of the
Petrol engine
reservoir. If the level is at or below the
!
"MIN" mark, fluid should be added
CAUTION:
having carefully cleaned the area sur-
Correct operation of the braking
rounding the reservoir cap to ensure
system is essential to the safe op-
that dirt is not allowed to enter the
eration of the vehicle and therefore,
system. It should be noted that the
any maintenance operations other
brake fluid level will decrease slightly
than those listed below should be
as the friction linings of the pads and
entrusted to a Hyundai authorised
shoes become worn and that this is a
repairer.
normal condition.
HFC5005
SG120C2-E
Diesel engine
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3
or DOT 4 specifications or higher may
be used in the braking system. Care
should be taken to observe the in-
structions and precautions printed upon
the container.
G120D02FC
The fluid level in the brake fluid reser-
voir should be checked periodically.
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12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
CHECKING THE CLUTCH FLUID
23
SG130A1-C
The system should be checked for
To Check the Clutch Fluid
leakage at the same time.
!
WARNING:
Petol engine
Ensure that the clutch fluid level is
Brake fluid is hygroscopic and
always between the "MAX" and "MIN"
should never be stored in an un-
level markings on the fluid reservoir.
sealed container. The presence of
Fill as required. Fluid loss indicates a
water in the braking system will
leak in the clutch system which should
cause vapour locks and increase
be inspected and repaired immediately.
the possibility of brake fade along
with promoting corrosion within the
braking system. The brake fluid
must be changed at the specified
time or mileage interval to ensure
HFC5005
continued safe operation of the sys-
tem. Brake fluid will cause rapid
Diesel engine
and serious damage to paintwork. If
accidental spillage occurs, the af-
fected area must be rinsed with
water immediately. Do not allow
brake fluid to come into contact
with the eyes or to be ingested and
ensure that fluid is safely stored
away form the reach of children.
G120D02FC
The clutch fluid level in the master
cylinder should be checked when per-
forming other under bonnet checks.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
AIR CONDITIONING SYSTEM
24
MAINTENANCE
SG130B2-E
SG140A1-E
SG140D1-E
Adding Fluid
Condenser
Off Season Maintenance
Recommended brake fluid conforming
Ensure that the condenser is periodi-
The air conditioning must be run for
to DOT 3 or DOT 4 should be used.
cally inspected and that accumula-
ten minutes or so weekly during peri-
The reservoir cap must be fully tight-
tions of dirt, dead insects and leaves
ods when the system would not nor-
ened to avoid contamination from for-
etc, are removed to ensure that the
mally be used to ensure that the com-
eign matter or moisture.
efficiency of the system is not im-
pressor and seals are lubricated. If
paired. Care must be exercised to
this precaution is not observed the
ensure that the condenser fins are not
compressor seals may become stuck
!
damaged during cleaning.
to the compressor shaft and damaged
CAUTION:
when the system is next used result-
Brake fluid is hygroscopic and
ing in a loss of refrigerant and damage
should never be stored in an un-
SG140C2-E
to the compressor.
sealed container. Do not allow pe-
Checking the Refrigerant
troleum base fluid to contaminate
1. Start the engine and run at idle for
the brake fluid since damage to the
several minutes with the refrigera-
rubber seals of the system may re-
tion system running at the coldest
sult.
setting.
2. If the air coming out of the in-dash
vents is not cold, have the air con-
!
ditioning system inspected by your
WARNING:
Hyundai authorised repairer.
Brake fluid will cause rapid and
serious damage to paintwork. If ac-
cidental spillage occurs, the affected
!
CAUTION:
area must be rinsed with water im-
Running the air conditioning sys-
mediately. Do not allow brake fluid
tem with a low refrigerant level may
to come into contact with the eyes
damage the compressor.
or to be ingested and ensure that
fluid is safely stored away form the
reach of children.
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12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
CHANGING THE POLLEN
25
FILTER
SG140B1-E
B140E02FC-EAT
Compressor Drive Belt
(In Front of Blower Unit)
The pollen filter is located in front of
0.315 in.
A/C
the blower unit behind the glove box.
(8mm)
It helps to decrease pollutants from
entering the car.
KQNA020A
TENSION PULLEY
2. Remove the filter cover by pulling
CRANK PULLEY G140D01A
upward the hooks of the filter cover.
The air conditioning compressor drive
belt should be checked to ensure free-
dom from damage or excessive wear
and correct tension. The belt tension
HLC2096
is correct when the belt deflects by
1. Open the glove box and remove the
about 0.3 inches (8 mm) when a force
adjusting pins on both sides of the
of 98 N is applied to the belt halfway
glove box.
between the compressor and crank-
shaft pulleys.
Adjustment of the belt should be en-
trusted to a Hyundai authorised re-
pairer.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
CHECKING THE FREEPLAY
26
SG150A1-E
SG160A1-E
Steering Wheel
Clutch Pedal
0.24 ~ 0.51 in.
(6 ~ 13 mm)
1.18 in.
(30 mm)
KQNA020B
3. Replace the pollen filter with a new
G150A01FC
G160A01E
one.
4. Installation is the reverse order of
Steering wheel freeplay should be
The clutch pedal freeplay should be
disassembly.
checked to ensure that the specified
checked against the specified value. If
value is not exceeded.
the freeplay is not correct, the clutch
should be adjusted by a Hyundai
authorised repairer.
!
CAUTION:
Be sure to install the pollen filter in
the direction of the arrow sign.
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12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
CHECKING DRIVE BELTS
27
SG170A1-E
G180A01A-GAT
SG190A1-E
Brake Pedal
CHECKING BRAKE PEDAL
Petrol Engine
CLEARANCE
Water Pump Pulley
0.2~0.24 in.
(5.1~6 mm)
0.12 ~ 0.31 in.
(3 ~ 8 mm)
45.1 mm
Alternator
(1.78 in.)
Pulley
Crankshaft Pulley
HXGS508
HTB186
G180A01L
The brake pedal freeplay should be
The various engine drive belts must be
checked with the engine turned off.
You need a helper to check the brake
checked for condition, tension and free-
The pedal to floor clearance should be
pedal clearance. With the engine run-
dom from damage and excessive wear.
checked with the engine running and a
ning, have your helper press down on
The tension of a new belt must be
load of 490 N applied to the pedal. If
the brake pedal several times and then
checked after thirty minutes running
either value is incorrect, the neces-
hold it down with a force of about 490N
following fitment of the new belt to
sary adjustment should be performed
(50 kg, 110 lbs). The brake pedal
allow for the initial belt stretch.
by a Hyundai authorised repairer. Pedal
clearance is the distance from the top
to floor clearance: 1.97 in. (50 mm)
surface of the brake pedal to the as-
phalt sheeting under the floor mat. If
the brake pedal clearance is not within
the limits specified in the illustration,
have it inspected by your Hyundai
dealer and adjusted or repaired if nec-
essary.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
CHECKING AND REPLACING
28
FUSES
G190B01TB-GAT
SG200A1-E
Diesel Engine
Fusible Links
!
WARNING:
Alternator
Under no circumstances should a
fusible link be replaced with any-
Auto tentioner fully
thing other than a new link of the
same rating. The use of higher rated
Power
links or other means of connecting
steering
Bad Good
the circuit will create a potential fire
pump
hazard.
A/C comp.
G190B01A
G200A01FC
At the scheduled maintenance inspec-
The fusible link prevents damage to
tion, belts should be examined for
the wiring harness in the event of an
cracks, wear, fraying or other evi-
electrical system malfunction. Failure
dence of deterioration and replaced if
of a fusiblelink is indicative of a seri-
necessary.
ous overload condition having occurred
Belt routing should also be checked to
and therefore the electrical system
be sure there is no interference be-
should be checked by a Hyundai
tween the belts and other parts of the
authorised repairer before a replace-
engine.
ment link is fitted.
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28
12/27/2006, 10:16 AM
OWNER MAINTENANCE
6
29
G200B01E-EAT
Individual Circuit Fuses
Good
Burned out
G200B01FC
G200B03Y
In the event of a replacement fuse
HFC4010
failing shortly after installation a mal-
The fuse box containing the individual
function within the circuit protected by
!
circuit fuses will be found in the back-
WARNING:
that fuse is indicated. The circuit should
The use of replacement fuses hav-
side of multi box located in the right
be checked by a Hyundai authorised
ing a higher rating than specified or
side of driver. The multi box is re-
repairer at the first available opportunity.
moved by pulling lightly and then re-
other means of connecting the cir-
cuit will create a potential fire hazard.
leasing the lid. A fuse rating grid will be
found on the reverse side of the cover.
In the event of fuse failure, the fuse
NOTE:
should be replaced with one of equiva-
See page 6-38 for the fuse pannel
lent rating. A fuse removal tool is
descriptions.
provided within the fuse box to facili-
tate replacement.
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12/27/2006, 10:16 AM
6 OWNER MAINTENANCE
BATTERY MAINTENANCE
30
SG210A1-E
o
If battery electrolyte is spilled onto
skin or into eyes, the effected area
!
must be flushed with copious
WARNING:
amounts of water and medical as-
The cooling fan is controlled by
sistance sought.
engine coolant temperature and may
o
If battery electrolyte is ingested,
sometimes operate even when the
copious amounts of water or milk
engine is not running. Do not touch
followed by an ant-acid (raw egg or
the radiator fan until it is completely
milk of magnesia) must be drunk.
stopped.
Vomiting should not be induced and
As the coolant temperature de-
medical assistance must be sought.
creases the fan will automatically
o
Batteries must only be charged in
shut off. This is a normal condition.
D010B01FC
well ventilated areas from which
naked lights or sources of sparks
are excluded.
!
WARNING:
o
Ensure that children, pets or other
unauthorised persons are kept away
Motor vehicle batteries contain
from batteries.
sulphuric acid which is corrosive
o
Do not allow anything to bridge the
and poisonous. Hydrogen gas is
positive (+) and negative (-) termi-
emitted from the battery which is
nals of the battery.
explosive when combined with oxy-
o
Never invert the battery.
gen. The following precautions must
be strictly observed to avoid per-
The battery fitted during production is
sonal injury or damage to the ve-
of the "Maintenance Free" type.
hicle.
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12/27/2006, 10:16 AM

 

 

 

 

 

 

 

Content   ..  25  26  27  28   ..