Hyundai Matrix (2007 year). Instruction - part 28

 

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Hyundai Matrix (2007 year). Instruction - part 28

 

 

OWNER MAINTENANCE
6
ELECTRIC COOLING FANS
POWER STEERING FLUID
31
LEVEL
SG220A1-E
SG230A1-E
To check the power steering fluid level,
Petrol engine
be sure the ignition is "OFF", then
!
check to make certain that the power
WARNING:
steering fluid level is between the
The cooling fan is controlled by
"MAX" and "MIN" level markings on
engine coolant temperature and may
the fluid reservoir.
sometimes operate even when the
engine is not running. Use extreme
NOTE:
caution when working near the
Grinding noise from power steering
blades of the cooling fan so that
pump may be heard immediately
you are not injured by a rotating fan
after the engine is started in ex-
blade. As the engine coolant tem-
tremely
cold
condition
perature decreases, the fan will au-
HFC5004
(below -4°F). If the noise stops dur-
tomatically shut off. This is a nor-
Diesel engine
ing warm up, there is no abnormal
mal condition.
function in the system. This is due
to a power steering fluid character-
The engine cooling fan should operate
istic in extremely cold conditions.
before the temperature gauge reaches
the upper portion of the scale and the
FLUID RECOMMENDATION
condenser fan should operate when-
Only automatic transmission fluid
ever the air conditioning is in use.
meeting the specification of PSF-3 or
Dexron 2 should be used in the power
steering system.
G230A02FC
The power steering fluid level should
be checked daily.
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6 OWNER MAINTENANCE
32
BLEEDING THE FUEL
SYSTEM
SG230B1-E
G350B01FC-EAT
Air pipe
POWER STEERING HOSES
(Diesel engine)
Power steering hoses should be
checked for damage, deterioration and
leakage at each service.
G350B01FC
2. Pump the hand pump until there are
G350A01FC
no more bubbles in the fuel coming
out of the air pipe. When doing this,
The fuel system should be bled to
place a cloth around the air pipe to
remove air as described in the illustra-
prevent the escaping fuel from spew-
tion if the fuel supply is exhausted
ing about.
during travel, when the fuel filter is
3. Replace the air cap when there are
replaced, or if the vehicle is not used
no more bubbles in the fuel.
for a long time.
4. Continue pumping until the hand
1. Remove the air cap with pushing
pump becomes stiff.
the button.
5. Finally, check to be sure that there
is no leakage of fuel.
If in doubt, consult your nearest
Hyundai authorised repairer.
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OWNER MAINTENANCE
6
REMOVAL OF WATER FROM
33
THE FUEL FILTER
G300A02B-EAT
(Diesel engine)
!
WARNING:
o Do not smoke or have any other
open flame near the vehicle whilst
bleeding the fuel system.
o Be sure to carefully wipe away
any water drained out in this
manner, because the fuel mixed
in the water might be ignited and
result in a fire.
G300B02FC
1. Loosen the drain plug at the bottom
G300A02FC
of the fuel filter.
If the fuel filter warning lamp illumi-
2. Tighten the drain plug when water
nates during driving, it indicates that
no longer comes out.
water has accumulated in the fuel
3. Check to be sure that the warning
filter. If this occurs, remove the water
lamp illuminates when the ignition
as described.
key is turned to "ON", and that it
goes off when the engine is started.
If in doubt, consult your nearest
Hyundai authorised repairer.
NOTE:
It is recommended that water accu-
mulated in the fuel filter should be
removed by an authorised Hyundai
authorised repairer.
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6 OWNER MAINTENANCE
HEADLIGHT AIMING
34
ADJUSTMENT
G290A01FC-EAT
Vertical Aiming
Before performing aiming adjustment,
Horizontal Aiming
! WARNING:
make sure of the following.
o Do not smoke or have any other
open flame near the vehicle whilst
1. Keep all tyres inflated to the correct
bleeding the fuel system.
pressure.
o Be sure to carefully wipe away
2. Place the vehicle on level ground
any water drained out in this
and press the front bumper & rear
manner, because the fuel mixed
bumper down several times. Place
in the water might be ignited and
the vehicle at a distance of 118 in.
result in a fire.
(3,000 mm) from the test wall.
G290A01FC
3. See that the vehicle is unloaded
Extracting air in the fuel filter
(except for full levels of coolant,
5. Open the bonnet.
If you drove until you have no fuel left
engine oil and fuel, and spare tyre,
6. Draw the vertical line (through the
or if you replaced the fuel filter, be sure
jack, and tools).
centre of each headlight beam pat-
to extract air in the fuel system as it
4. Clean the head lights lens and turn
tern) and the horizontal line (through
makes you difficult to start the engine.
on the headlight (Low beam).
the centre of each headlight beam
1) Remove the air extract nozzle cap
pattern) on the aiming screen.
on the fuel filter.
And then, draw the horizontal paral-
2) Pump up and down until the fuel
lel line at 1.18 in. (30 mm) under the
flows out of the plug opening.
horizontal line.
7. Adjust each cut-off line of the low
beam to the parallel line with a phillips
NOTE:
screwdriver - VERTICAL AIMING
Use cloths when you extract air so
8. Adjust each cut-off line of the low
that the fuel is not sprayed around.
beam to each vertical line with a
Clean the fuel around the fuel filter
phillips screwdriver - HORIZONTAL
or the injection pump before start-
AIMING.
ing the engine to prevent fire. Fi-
nally, check each part if the fuel is
leaking.
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OWNER MAINTENANCE
6
REPLACING LIGHT BULBS
35
G290B02FC-EAT
SG250A2-E
Specifications:
Adjustment After Headlight As-
In the event of bulb failure being expe-
sembly Replacement
"H"
rienced, ensure that the relative light-
Vertical line
Horizontal centre line of headlights
ing circuit is turned off prior to attempt-
from ground.
ing to replace the bulb. The illustra-
30mm
Horizontal line
W
: 26.5 in.(675 mm)
(1.18 in.)
tions on the following page will assist
"P"
in locating and removing the various
"W"
bulbs. Ensure that the replacement
Distance between each headlight cen-
bulb has the same cap configuration
H
Cut-off line
tre.
and wattage as the original.
: 46.3 in. (1,177 mm)
See page
6-37 for the wattage
L
Ground
descriptions.
line
"L"
H
Distance between the headlights and
G290B01L-D
the wall that the lights are tested
!
CAUTION:
against.
If the vehicle has had front body repair
Keep the lamps out of contact with
: 118 in. (3,000 mm).
and the headlight assembly has been
petroleum products, such as oil,
replaced, the headlight aiming should
petrol, etc.
be checked using the aiming screen
as shown in the illustration. Turn on
the headlight switch. (Low Beam Posi-
tion)
1. Adjust headlights so that main axis
of light is parallel to the centre line
of the body and is aligned with point
"P" shown in the illustration.
2. Dotted lines in the illustration show
the centre of the headlights.
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6 OWNER MAINTENANCE
36
G270A02A-GAT
HEADLIGHT BULB
!
Replacement instructions:
WARNING
The halogen bulb contains gas un-
der pressure and if impacted could
shatter, resulting in flying fragments.
Always wear eye protection when
servicing the bulb. Protect the bulb
against abrasions or scratches and
against liquids when lighted. Turn
on the bulb only when installed in a
G270A02FC
headlight. Replace the headlight if
5. Push the bulb spring for removing
damaged or cracked. Keep the bulb
the headlight bulb.
out of the reach of children and
G270A01FC
6. Remove the protective cap from the
dispose of the used bulb with care.
1. Allow the bulb to cool. Wear eye
replacement bulb and install the
protection.
new bulb by matching the plastic
2. Always grasp the bulb by its plastic
base with the headlight hole. Install
base, avoid touching the glass.
the dust cover after retightening the
3. Disconnect the power cord from the
bulb spring and reconnect the power
bulb base in the back of the head-
cord.
light.
7. Use the protective cap and carton
4. Remove the dust cover.
to dispose of the old bulb.
8. Check for proper headlight aim.
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OWNER MAINTENANCE
6
BULB WATTAGE
37
G280A02FC-EAT
G280A02FC-D
No.
Part Name
Wattage
Socket type
No.
Part Name
Wattage
Socket type
1
Front Position Light
5
W2.1×9.5D
8
High Mounted Rear Stop Light
21
BA 15s
2
Head Light (High/Low)
60/55
P43t-38
9
Rear Fog Light
21
BA 15s
3
Front Fog Light (Not all models)
55
PK22s
10
License Plate Light
5
W2.1×9.5D
4
Front Turn Signal Light
21
BA 15s
11
Luggage Compartment Light
5
S8.5/8.5
Interior
Map Light
5
W2.1×9.5D
12
Rear
Turn Signal Light
21
BA 15s
5
Light
Room Light
10
S8.5/8.5
Combination
Stop/Tail Light
21/5
BAY 15d
6
Side Repeater
10
W2.1×9.5D
Light
Back -up Light
21
BA 15s
7
Front Door Edge Warning Light (Not all models)
5
W2.1×4.6D
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6 OWNER MAINTENANCE
FUSE PANEL DESCRIPTION
38
G200C03FC-EAT
Engine Compartment
DESCRIPTION
FUSE RATING
PROTECTED COMPONENTS
(Petrol Engine)
ALT
120A
Generator
B+
40A
(A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse
ECU
30A
Generator, Engine control relay, ECM
RAD
20A
Radiator fan relay
IGN
40A
Start relay, Ignition switch
BLR
40A
Blower relay
P/WIN
30A
Power window relay
COND
20A
Condenser fan relay #1
ABS
40A
ABS control module, ABS bleeding connector, ESP
ABS
40A
ABS control module, ABS bleeding connector, ESP
F/PUMP
10A
Fuel pump relay
INJ
15A
Injector, lgnition coil
MAP sensor, Oxygen sensor, CP sensor,
SNSR
10A
Knock sensor, Throttle position sensor
Audio, Room lamp, Overhead console lamp,
ROOM LP
10A
lnstrument cluster
DRL
15A
DRL control module
HORN
10A
Horn relay
A/CON
10A
A/C relay
FR FOG
15A
Front fog lamp relay
ECU
10A
ECM, TCM
LP
20A
Tail lamp relay
Left rear combi lamp, Left position lamp,
TAIL LH
10A
Left License lamp
Right rear combi lamp, Right position lamp,
TAIL RH
10A
G200C03FC
Right License lamp
H/LP LH
15A
Left head lamp
H/LP RH
15A
Right head lamp, (H/LP IND) Fuse
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.
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OWNER MAINTENANCE
6
39
G200E03FC-GAT
(Diesel Engine)
G200E03FC
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.
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6 OWNER MAINTENANCE
40
DESCRIPTION
FUSE RATING
PROTECTED COMPONENTS
ALT
140A
Generator
B+
40A
(A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse, Deicer
ECU
30A
Generator, Engine control relay, ECM
RAD
30A
Radiator fan relay
IGN
40A
Start relay, Ignition switch
BLR
40A
Blower relay
P/WIN
30A
Power window relay
COND
30A
Condenser fan relay #1
ABS
40A
ABS control module, ABS bleeding connector, ESP
ABS
40A
ABS control module, ABS bleeding connector, ESP
F/PUMP
10A
Fuel pump relay
FUSE
ECU
30A
ECM No.5 (Batt+)
ECU
10A
ECM No.4 (Batt+), Stop lamp switch, PTC heater relay #1
Glow plug relay, Assistor heater relay 1/2, Stop lamp switch,
SNSR
15A
TDC sensor, EGR act, Throttle plate act, VGT vacuum
ROOM LP
10A
Audio, Room lamp, Overhead console lamp, lnstrument cluster, ETACM, Luggage lamp
DRL
15A
DRL control module
HORN
10A
Horn relay
A/CON
10A
A/C relay
FR FOG
15A
Front fog lamp relay
ECU
10A
ECM, TCM
LP
20A
Tail lamp relay
TAIL LH
10A
Left rear combi lamp, Left position lamp, Left License lamp
TAIL RH
10A
Right rear combi lamp, Right position lamp, Right License lamp
H/LP LH
15A
Left head lamp
H/LP RH
15A
Right head lamp, (H/LP IND) Fuse
PTC HTR 1
40A
PTC heater relay #1
GLOW
80A
GLOW relay
FUSIBLE
PTC HTR 2
40A
PTC heater relay #2
FFHS
30A
FFHS relay
PTC HTR 3
40A
PTC heater relay #3
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OWNER MAINTENANCE
6
41
G200D01FC-GAT
Inner Panel
DESCRIPTION
FUSE RATING
PROTECTED COMPONENTS
H/LP IND
10A
Head lamp indicator
Defogger relay, Left(Right) outside mirror motor,
HTD IND
10A
Rear window motor
A/CON
10A
A/C Switch
RR HTD
30A
Defogger relay
STOP
10A
Stop lamp switch, Power window relay
D/LOCK
15A
Door lock(unlock) relay, ETACM, Sunroof relay
HAZARD
10A
Burglar alarm relay, Hazard relay
AUDIO
10A
Audio
C/LIGHT
15A
Cigarette lighter
A/B
10A
SRS control module
A/B IND
10A
SRS IND.
Hazard switch, Seat belt timer, Instrument cluster,
T/SIG
10A
ABS control module, Pre-excitation resistor, Washer motor
ECU
15A
ECM, Vehicle speed sensor, TCM, Ignition coil
ETACS
10A
ETACM, A/T Shift lever
RR WPR
10A
Rear wiper motor, Rear wiper relay
START
10A
Start relay
FRT WPR
20A
Wiper relay, Washer motor, Wiper & Defogger timer
S/HTD
15A
Left (Right) front seat warmer switch
P/OUTLET
25A
Front (Rear) power outlet
ETACM, Power window relay, Defogger relay, Sunroof relay
IG2
10A
Head lamp relay, Blower relay
O/S MRR
10A
Outside mirror switch, Rear fog lamp relay
G200D01FC
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EMISSION CONTROL SYSTEM
Emission Control System
7-2
Catalytic Converter
7-3
EGR System
7-4
7
7
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EMISSION CONTROL SYSTEMS
7
EMISSION CONTROL SYSTEMS
2
SH010A1-E
SH010B1-E
When the engine is started, the vapours
(Not all models)
1. Crankcase Emission Control
stored in the canister are drawn into
System
the induction system through the purge
Depending upon the market for which
control solenoid valve and are subse-
the vehicle is destined, the emission
The positive crankcase ventilation
quently burned.
control system will comprise one or
system is employed to prevent air
The purge control solenoid valve is
more of the following emission control
pollution caused by blow-by gases
controlled by the ECU; when the en-
devices.
being emitted from the crankcase by
gine coolant temperature is low or the
introducing fresh air to the crankcase
engine is idling, the purge control valve
(1) Crankcase emission control sys-
through the air cleaner where this mixes
is closed and fuel vapours remain
tem
with blow-by gases and then passes
stored in the canister. Under normal
(2) Evaporative emission control sys-
through the PCV valve into the intake
running conditions when the engine is
tem
manifold from where it subsequently
warm, the valve opens and the vapours
(3) Exhaust emission control system
enters the combustion chamber and is
are drawn into the inlet tract and sub-
burned.
sequently burned in the combustion
In order that the proper functioning of
chamber.
the emission control systems may be
ensured, it is recommended that the
vehicle is inspected and maintained
SH010C1-E
SH010D1-E
by an Hyundai authorised repairer in
2. Evaporative Emission Control
3. Exhaust Emission Con Trol
accordance with the maintenance
System
System
schedule in this manual.
The Evaporative Emission Control Sys-
The exhaust emission control system
tem is designed to prevent fuel vapours
is a highly effective system which
from escaping into the atmosphere
controls exhaust emission whilst main-
through the fuel tank ventilation sys-
taining good vehicle performance.
tem.
Whilst the engine is not running, fuel
vapours generated inside the fuel tank
are absorbed and stored in a charcoal
canister.
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EMISSION CONTROL SYSTEMS
7
CATALYTIC CONVERTER
3
SH020A1-E
It is of the utmost importance that the
For these reasons, it is advisable that
Catalytic Convertor Operation
following information is read and un-
the exhaust gas emission be tested at
Precautions
derstood by the vehicle operator in
each routine service with a gas ana-
; For a petrol engine
order to prevent operational problems
lyzer having a Hydrocarbon measuring
arising from damage to the catalyst.
facility to ensure continued reliability
Damage to the catalyst will result if
of the catalyst.
contamination occurs through the use
Push or tow starting of the vehicle is to
of leaded fuel. Whilst the vehicle is
be avoided since unburnt fuel may
fitted with a reduced diameter filler
enter the catalyst and result in dam-
neck to prevent charging of the fuel
age. (Note, it is impossible to push or
tank with a leaded fuel pump nozzle, it
tow start a Hyundai model equipped
is possible that the use of funnels or
with fuel injection since the fuel pump
fuel cans will permit leaded fuel to be
safety interlock will prevent the pump
introduced into the fuel tank.
from operating under these conditions).
The catalyst is intolerant of unburnt
Operation of the catalyst involves ex-
Catalytic Converter
HFC505
fuel and therefore if an engine misfire
tremely high temperatures being at-
condition exists, damage to the cata-
tained within the catalytic convertor,
Hyundai Matrix models are fitted with
lyst will occur. It is imperative that if
and although the convertor is fitted
catalytic convertors which require spe-
a misfire condition develops, the ve-
with heat shields, it is important that
cial operating considerations. The cata-
hicle is immediately presented to a
the vehicle is not parked over combus-
lytic convertor serves to oxidize cer-
Hyundai authorised repairer for rectifi-
tible or volatile material which may
tain noxious elements of the exhaust
cation. Similarly, the practice of cer-
result in fire.
gases leaving the engine to reduce the
tain ignition system diagnosis proce-
If the above precautions are not ad-
level of pollutants emitted from the
dures which involve inducing a misfire
hered to and the catalyst becomes
vehicle and, provided that care is ex-
(cylinder power balance tests for ex-
inoperative, the resultant increase in
ercised to prevent damage, the cata-
ample) may result in catalyst damage.
core temperature will result in a "melt
lyst will operate efficiently for the life
down" where the catalyst core will melt
of the vehicle.
and subsequently may block the ex-
haust system.
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12/27/2006, 10:17 AM
7 EMISSION CONTROL SYSTEMS
EGR SYSTEM
4
Due to the fragile nature of the catalyst
H020C01S-GAT
element, it is important that damage
; For a diesel engine
does not occur when the vehicle is
This system helps control oxides of
raised by means of a garage jack.
nitrogen by recirculating a part of the
Care must also be exercised to avoid
exhaust gas into the engine.
driving over road hazards or debris
which may cause damage to the cata-
lyst element.
H020D01S-GAT
; For a diesel engine
All Hyundai vehicles are equipped with
oxidation type catalytic converter to
reduce the carbon monoxide, hydro-
carbons and particulate contained in
the exhaust gas.
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CONSUMER INFORMATION
Vehicle Identification Number (VIN)
8-2
Engine Number
8-2
Tyre Pressures
8-3
Snow Tyres
8-3
Tyre Chains
8-3
Tyre Rotation
8-4
Tyre Balancing
8-4
Tyre Replacement
8-5
Wheel Replacement
8-5
Spare Tyre and Tools
8-6
8
8
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8 CONSUMER INFORMATION
VEHICLE IDENTIFICATION
2
NUMBER (VIN)
I010A01FC-EAT
The vehicle identification number (VIN)
Petrol engine (1.8 DOHC)
is unique to each individual vehicle
and is the number (sometimes referred
to as chassis number) used upon the
vehicle registration document to iden-
tify the vehicle.
It can be found on the identification
plate attached to apron panel located
on the driver's side of the engine com-
partment.
SSA8010B
HFC600
Diesel engine
SI010B1-E
Engine Number
Petrol engine (1.6 DOHC)
I010B02B
HFC6001
The engine number is stamped on the
I010B02E
engine block as shown in the drawing.
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Content   ..  26  27  28  29   ..