Hyundai Atos (2002 year). Instruction

DO-IT-YOURSELF MAINTENANCE

NOTE:

Tightening torque

12-16 Nm

Always dispose of used engine oil in an

(120-160 kg.cm, 9-12 lb.ft)

environmentally acceptable manner. It is

suggested that it be placed in a sealed con-

tainer and taken to a service station for

reclamation. Do not pour the oil on the

SST (09263-02000)

ground or put it into the household trash.

WARNING:

Used motor oil may cause irritation or can-

cer of the skin if left in contact with the skin

G040A05X

for prolonged periods of time. Wash your

hands thoroughly with soap and warm wa-

Extension bar

Before installing the new oil filter on the

ter as soon as possible after handling used

engine, apply clean engine oil to the surface

G040A04X

oil.

of the rubber gasket.

Temporarily tighten the oil filter by hand.

NOTE:

ZG040B1-E

o Be careful not to drop the engine oil on

Protect the Environment:

the rubber parts of the engine mounting

It is illegal to pollute drains, water courses or

insulator.

soil. Use authorized facilities for disposal. If in

o You can purchase the SST from your

doubt, contact your Local Authority for advice.

Hyundai dealer.

o If you aren’t sure how to use, consult

ZG050A1-A

your Hyundai dealer.

CHECKING AND CHANGING THE EN-

GINE COOLANT

10.Refill the crankcase with the recommended

engine oil. Refer to the specification in chap-

WARNING:

ter 9 for engine oil capacity.

Do not remove the radiator cap when the en-

11.Start the engine and check to be sure no oil

gine is hot. When the engine is hot, the coolant

G040A06X

is leaking from the drain plug or oil filter.

is under pressure and may erupt through the

12.Shut off the engine and recheck the oil level.

opening if the cap is removed. You could be

Using the special tool (09263-02000) and

seriously burned if you do not observe this

torque wrench, tighten the oil filter to the

precaution. Do not remove the cap until the

specified torque.

radiator is cool to the touch.

6-5

DO-IT-YOURSELF MAINTENANCE

ZG050B1-A

ZG050D2-A

Ambient

Coolant concentration

Recommended Coolant

To Change the Coolant

temperature

Antifreeze

Water

The coolant should be changed at those inter-

°F (°C)

solution

vals specified in the vehicle maintenance sched-

5 (-15)

35%

65%

ule in Section 5.

-13 (-25)

40%

60%

NOTE:

-31 (-35)

50%

Coolant can damage the finish of your car.

-49 (-45)

60%

40%

If you spill coolant on the car, wash it off

thoroughly with clear water.

ZG050C1-A

To Check the Coolant Level

1. Park the car on level ground, set the parking

brake and remove the radiator cap when

G050B01A

cool.

2. Be sure your drain receptacle is in place.

Use a high quality ethylene-glycol coolant in a

Open the drain cock on the radiator. Allow

50/50 mix with water. The coolant should be

all the coolant to drain from the cooling

compatible with aluminum engine parts. Addi-

system, then securely close the drain cock.

tional corrosion inhibitors or additives should

3. Check Section 9 for the capacity of the

not be used. The cooling system must be main-

cooling system in your car. Then, following

tained with the correct concentration and type

the manufacturer’s directions on the coolant

of coolant to prevent freezing and corrosion.

container, add the appropriate quantity of

NEVER allow the concentration of antifreeze to

coolant to the radiator.

exceed the 60% level or go below the 35% level

G050C01A

or damage to the coolant system may result.

For proper concentration when adding or re-

The coolant level can be seen on the side of the

placing the coolant, refer to the following table.

plastic coolant reservoir. The level of the cool-

ant should be between the "LOW" and "FULL"

lines on the reservoir. If the level is below the

"LOW" mark, add coolant to bring it up between

"LOW" and "FULL". If the level is low, inspect

for coolant leaks and recheck the fluid level

frequently. If the level drops again, visit your

Hyundai dealer for an inspection and diagnosis

of the reason.

6-6

DO-IT-YOURSELF MAINTENANCE

AG060B1-E

SPARK PLUG REPLACEMENT

This operation should only be performed when

the engine is cold.

1. Remove plug lead from the spark plug to be

replaced, pulling the lead by the rubber cap.

(Pulling the lead may damage the carbon

conductor).

2. Clean around the base of the plug to be

removed, and install the plug socket ensur-

G050D02X

G050B01A

ing that the ceramic insulator does not be-

come damaged. Turn the socket anti-clock-

Turn the radiator cap counterclockwise with-

5. Start the engine, top off the radiator with

wise to remove the plug.

out pressing down on it, until it stops. This

water and then add engine coolant to the

relieves any pressure remaining in the cool-

reservoir until the level is between "LOW"

ing system. And remove the radiator cap by

and "FULL".

pushing down and turning counterclockwise.

6. Replace the radiator and reservoir caps and

Now fill the radiator with clean demineral-

check to be sure the drain cocks are fully

ized or distilled water. Continue to add clean

closed and not leaking.

demineralized or distilled water in small quan-

tities until the fluid level stays up in the

WARNING:

radiator neck.

The cooling fan is controlled by engine cool-

ant temperature and may sometimes oper-

ate even when the engine is not running.

Use extreme caution when working near the

blades of the cooling fan so that you are not

G060C01A

injured by a rotating fan blade. As the en-

gine coolant temperature decreases, the fan

NOTE:

will automatically shut off. This is a normal

Spark plugs must only be cleaned using

condition.

purpose designed equipment. Wire brush-

ing may damage the centre electrode insula-

tor causing mis-firing to occur.

6-7

DO-IT-YOURSELF MAINTENANCE

CHAMPION : RC9YC4

RC10YC4

NGK : BKR5ES-11

G070A01X-GAT

CHANGING THE AIR CLEANER FIL-

TER

(1)

G060C02A

G060C03A

Only the correct grade of spark plug should

be used. Use of an incorrect grade may

ZG060A2-E

result in serious engine damage.

Recommended Spark Plugs

Prior to installing a spark plug, the gap

(Unleaded)

between the centre and outer electrodes

must be checked and adjusted as neces-

G070A01X

sary.

Adjustment is facilitated by bending the outer

0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)

To change the filter, loosen the clamps (1) on

electrode towards or away from the centre

the cover. When this is done, the cover can be

electrode. Under no circumstances should

lifted off, the old filter removed and the new filter

attempts be made to adjust the position of

put in its place. Genuine Hyundai replacement

the centre electrode.

parts are recommended.

3. Insert the spark plug into the cylinder head

CAUTION:

and screw by and until the plug contacts the

Operating your vehicle without a proper air

seating area. Tighten the plug with the sock-

filter in place can result in excessive engine

SSA6060A

et by a further 1/2 to 3/4 of a turn only.

wear.

4. Replace the plug lead ensuring that the cap

NOTE:

is pushed firmly into place. Confirm that the

When replacing the spark plug, always use

cap is correctly seated by lightly pulling

the genuine parts recommended.

upon it.

6-8

DO-IT-YOURSELF MAINTENANCE

ZG080A1-A

G090A01X-EAT

XG100A2-E

WINDSHIELD WIPER BLADES

FILLING THE WASHER RESERVOIR

MANUAL TRANSAXLE LUBRICANT

Filler plug

Drain plug

AS60160A

G100A01X

G090A01X-DAG

The wiper blades should be carefully inspected

The washer fluid reservoir supplies fluid to the

The transaxle lubricant should be checked and/

from time to time and cleaned to remove accu-

windshield washer system.

or changed at intervals specified in the mainte-

mulations of road film or other debris.

A good quality washer fluid should be used to fill

nance schedule.

To clean the wiper blades and arms, use a

the washer reservoir. The fluid level should be

clean sponge or cloth with a mild soap or

checked more frequently during bad weather or

Recommended Lubricant

detergent and water.

whenever the washer system is in more fre-

Use only HYUNDAI GENUINE PARTS MTF

If the wipers continue to streak or smear the

quent use.

75W/90 (API GL-4) in the manual transaxle.

glass, replace them with genuine Hyundai re-

The capacity of the washer reservoir is 2.19

placement parts or their equivalent.

lmp.qts (2.5 Litres).

CAUTION:

The transaxle lubricant level should only be

NOTE:

CAUTION:

checked when the engine is cold to prelude

o Do not operate the wipers on dry glass.

o Radiator antifreeze

(engine coolant)

the possibility of personal injury by contact

This can result in more rapid wear of the

should not be used in the washer system

with hot components.

wiper blades and may scratch the glass.

because it will damage the car’s finish.

o Keep the blade rubber out of contact

o The washer lever should not be pulled

1. To check the transaxle lubricant level, the

with petroleum products such as engine

and the washer should not be operated if

vehicle should be placed on level ground

oil, gasoline etc.

the washer reservoir is empty. This can

and the level plug removed with a suitable

damage the washer fluid pump.

spanner.

6-9

DO-IT-YOURSELF MAINTENANCE

2. If the level is correct, lubricant should begin

3. Replace the bolt, screw it in with your fin-

G110D01A-GAT

to drip from the plug orifice. In this case the

gers and then tighten securely with the

To Check the Transaxle Fluid Level

plug should be replaced. If the level is incor-

wrench.

rect, lubricant should be added until it begins

to drip from the plug orifice at which time the

plug should be replaced.

G110A01A-AAT

CHECKING THE TRANSAXLE FLUID

(AUTOMATIC)

ZG100B1-A

Transaxle fluid in the automatic transaxle should

To Check the Manual Transaxle

be changed at those intervals specified in the

Oil Level

vehicle maintenance schedule in Section 5.

G110B01X-AAT

Recommended Fluid

C090B01X-DAG

Your Hyundai automatic transaxle is specially

designed to operate with ESSO JWS3314.

Park the car on level ground with the parking

brake engaged. When the transaxle fluid level

Damage caused by a nonspecified fluid is not

is checked, the transaxle fluid should be at

covered by your new vehicle limited warranty.

normal operating temperature and the engine

idling.

G110C01X-EAT

SSA6100B

Transaxle Fluid Capacity

The fluid capacity of the automatic transaxle is

Park the car on level ground with the engine off.

4.56 lmp.qts

(5.2 Litres).

1. Using a wrench of the correct size, loosen

WARNING:

the oil filler bolt turning it counterclockwise

and remove it with your fingers.

The transaxle fluid level should be checked

2. Use your finger to feel inside the hole. The

when the engine is at normal operating tem-

oil level should be at its bottom edge. If it is

perature. This means that the engine, radia-

not, check for leaks before adding oil. To

tor, exhaust system etc., are very hot so you

refill the transaxle or bring the oil level up,

should exercise great care not to burn your-

self during this procedure.

G110D02A

add oil slowly until it reaches the proper

level. Do not overfill.

6-10

DO-IT-YOURSELF MAINTENANCE

While the engine is idling, apply the brakes and

WARNING:

G120B01A-AAT

move the gear selector lever from "P" to each

The cooling fan is controlled by engine cool-

Checking the Brake Fluid Level

of its other positions — "R", "N", "D", "2", "L" —

ant temperature and may sometimes oper-

WARNING:

and then return to "N". With the engine still

ate even when the engine is not running.

Use caution when handling brake fluid. It

idling:

Use extreme caution when working near the

can damage your vision if it gets into your

blades of the cooling fan, so that you are not

eyes. It will also damage your vehicle’s paint

1. Open the hood, being careful to keep hands,

injured by a rotating fan blade. As the en-

if spilled on it and not removed immediately.

long hair and clothing clear of any moving

gine coolant temperature decreases, the fan

parts.

will automatically shut off. This is a normal

2. Remove the transaxle dipstick, wipe it clean,

condition.

G120C02A-AAT

reinsert the dipstick as far as it will go, then

Recommended Brake Fluid

remove it again. Now check the fluid level on

Use only hydraulic brake fluid conforming to

NOTE:

the dipstick. It should be in the "HOT" range

DOT 3 or DOT 4 specifications in your braking

Only lint free cloth should be used for wip-

on the dipstick.

system. Follow the instructions printed on the

ing the dipstick. The presence of lint within

container.

the transaxle may cause problems with the

normal function of the transaxle.

G120D01A-AAT

To Check the Fluid Level

Fluid level must be within this range

G120A01A-AAT

The fluid level in the brake fluid reservoir should

CHECKING THE BRAKES

be checked periodically. The level should be

CAUTION:

between the "MIN" and "MAX" marks on the

Because brakes are essential to the safe oper-

side of the reservoir. If the level is at or below

ation of the car, it is suggested that they be

the "MIN" mark, carefully add fluid to bring it up

checked and inspected by your Hyundai dealer.

to "MAX". Do not overfill.

The brakes should be checked and inspected

for wear at those intervals specified in the

G110D03A

vehicle maintenance schedule in Section 5.

3. If the transaxle fluid level is low, use a funnel

to add transaxle fluid through the dipstick

tube until the level reaches the "HOT" range.

Do not overfill.

6-11

DO-IT-YOURSELF MAINTENANCE

G120E02A-AAT

G140A01A-AAT

the instruments to check it with a force of 22 lb.

Adding Brake Fluid

AIR CONDITIONING CARE

(98N), the deflection should be approx. 0.197 ~

Keeping the Condenser Clean

0.217 inches (5 ~ 5.5 mm). If the belt is too

loose, have it adjusted by your Hyundai dealer.

The air conditioning condenser (and engine

radiator) should be checked periodically for

accumulation of dirt, dead insects, leaves, etc.

ZG140C1-E

These can interfere with maximum cooling effi-

Checking the Refrigerant

ciency. When removing such accumulations,

1. Start the engine and let it run at fast idle for

brush or hose them away carefully to avoid

several minutes with the air conditioner set

bending the cooling fans.

at one of its colder settings.

2. Open the hood and check two hoses by

G140D01X-EAT

touching with your fingers. One line is the

Checking the Compressor Drive Belt

evaporator inlet, the other is the outlet. If

G120E01X-DAG

there is a temperature difference between

WARNING:

the two hoses, the refrigerant is low and the

Handle brake fluid carefully. It can damage

0.197 ~ 0.217 in. (5 ~ 5.5 mm)

system should be recharged by your Hyundai

Crank pulley

dealer.

your vision if it gets into your eyes. Use only

DOT 3 or DOT 4 specification fluid from a

CAUTION:

sealed container. Do not allow the fluid can

Running the air conditioning system for ex-

or reservoir to remain open any longer than

tended periods of time with a low refrigerant

required. This will avoid entry of dirt and

level may damage the compressor.

moisture which can damage the brake sys-

tem and cause improper operation.

A/C pulley

G140D01X

ZG140D1-A

To add brake fluid, first wipe away any dirt then

Lubrication

unscrew the fluid reservoir cap. Slowly pour the

When the air conditioning is being used regular-

To lubricate the compressor and the seals in

recommended fluid into the reservoir. Do not

ly, the compressor drive belt tension should be

the system, the air conditioner should be run for

overfill. Carefully replace the cap on the reser-

checked at least once a month.

at least 10 minutes each week. This is particu-

voir and tighten.

To check the drive belt tension, press down on

larly important during cool weather when the air

the belt halfway between the engine crankshaft

conditioning system is not otherwise in use.

and compressor pulleys. Pressing with your

finger, you should not be able to deflect this belt

anymore than 0.197 ~ 0.217 inches. If you have

6-12

DO-IT-YOURSELF MAINTENANCE

ZG150A1-A

ZG160A1-A

ZG170A1-A

CHECKING STEERING WHEEL

CHECKING CLUTCH PEDAL

CHECKING BRAKE PEDAL

FREEPLAY

1.18 in.

(30 mm)

0.24~0.51 in.

0.12 ~ 0.31 in.

(6 ~ 13 mm)

(3 ~ 8 mm)

AS60260A

SSA6160A

SSA6170A

To check the steering wheel freeplay, stop the

With the engine off, press lightly on the clutch

With the engine off, press down on the brake

car with the wheels pointed straight ahead and

pedal until you feel a change in resistance. This

pedal several times to reduce the vacuum in the

gently move the steering wheel back and forth.

is the clutch pedal freeplay. The freeplay should

brake booster.

Use very light finger pressure and be sensitive

be within the limits specified in the illustration

Then, using your hand, press down slowly on

to changes in resistance that mark the limits of

below. If it is not, have it inspected by your

the brake pedal until you feel a change in

the freeplay. If the freeplay is greater than

Hyundai dealer and adjusted or repaired if nec-

resistance. This is the brake pedal freeplay.

specified, have it inspected by your Hyundai

essary.

The freeplay should be within the limits speci-

dealer and adjusted or repaired if necessary.

fied in the illustration below. If it is not, have it

inspected by your Hyundai dealer and adjusted

or repaired if necessary.

6-13

DO-IT-YOURSELF MAINTENANCE

ZG180A1-A

ZG190A1-A

AG200A1-A

CHECKING BRAKE PEDAL

CHECKING DRIVE BELTS

CHECKING AND REPLACING FUSES

CLEARANCE

Water pump pulley

Replacing a Fusible Link

Bad Good

1.42 in.

Generator

(36 mm)

0.37 ~ 0.43 in.

(9.5~11.0 mm)

Crankshaft pulley

G190A01A

SSA6180A

G200A01A

Drive belts should be checked periodically for

You need a helper to check the brake pedal

proper tension and adjusted if necessary. At the

A fusible link will melt if the electrical circuits

clearance. With the engine running, have your

same time, belts should be examined for cracks,

from the battery are ever overloaded, thus pre-

helper press down on the brake pedal several

wear, fraying or other evidence of deterioration

venting damage to the entire wiring harness.

times and then hold it down with a force of about

and replaced if necessary.

(This could be caused by a short in the system

110 lbs (50 kg, 490 N). The brake pedal clear-

Belt routing should also be checked to be sure

drawing too much current.) If this ever happens,

ance is the distance from the top surface of the

there is no interference between the belts and

have a Hyundai dealer determine the cause,

brake pedal to the asphalt sheeting under the

other parts of the engine. After a belt is re-

repair the system and replace the fusible link.

floor mat.

placed, the new belt should be adjusted again

The fusible links are located in a relay box for

If the brake pedal clearance is not within the

after two or three weeks to eliminate slack

easy inspection.

limits specified in the illustration, have it in-

resulting from initial stretching after use.

spected by your Hyundai dealer and adjusted

CAUTION:

or repaired if necessary.

When replacing a fusible link, never use

anything but a new fusible link with the

same or lower amperage rating. Never use a

piece of wire or a higher-rated fusible link.

This could result in serious damage and

create a fire hazard.

6-14

DO-IT-YOURSELF MAINTENANCE

DG200B2-E

o If battery electrolyte is ingested, copious

INDIVIDUAL CIRCUIT FUSES

amounts of water or milk followed by an

antacid (raw egg or milk of magnesia) must

be drunk. Vomiting should not be induced

and medical assistance must be sought.

o Batteries must only be charged in well ven-

tilated areas from which naked lights or

sources of sparks are excluded.

o Ensure that children, pets or other unautho-

rized persons are kept away from batteries.

o Do not allow anything to bridge the positive

SSA6201B

(+)and negative (-) terminals of the battery.

o Never invert the battery.

XV60320E

WARNING:

The use of replacement fuses having a high-

The battery fitted during production is of the

The fuse box containing the individual circuit

er rating than specified or other means of

“Maintenance Free” type.

fuses is located on the lower portion of the

connecting the circuit will create a potential

G220A01A-AAT

dashboard adjacent to the bonnet release. The

fire hazard.

CHECKING ELECTRIC COOLING FANS

fuse box cover is opened by sliding the knob on

the cover to the right. A fuse rating grid will be

DG210A2-E

WARNING:

found on the reverse side of the cover. In the

BATTERY MAINTENANCE

The cooling fan is controlled by engine cool-

event of fuse failure, the fuse should be re-

ant temperature and may sometimes oper-

WARNING:

placed with one of equivalent rating. A fuse

ate even when the engine is not running.

Motor vehicle batteries contain sulphuric

removal tool is provided within the fuse box to

Use extreme caution when working near the

acid which is corrosive and poisonous. Hy-

facilitate replacement.

blades of the cooling fan, so that you are not

drogen gas is emitted from the battery which

In the event of a replacement fuse failing shortly

injured by a rotating fan blade. As the en-

is explosive when combined with oxygen.

after installation a malfunction within the circuit

gine coolant temperature decreases the fan

The following precautions must be strictly

protected by that fuse is indicated. The circuit

will automatically shut off. This is a normal

observed to avoid personal injury or dam-

should be checked by a Hyundai dealer at the

condition.

age to the vehicle.

first available opportunity.

G220B01A-AAT

o If battery electrolyte is spilled onto skin or

Checking Engine Cooling Fan

into eyes, the effected area must be flushed

The engine cooling fan should come on auto-

with copious amounts of water and medical

matically if the engine coolant temperature is

assistance sought.

high.

6-15

DO-IT-YOURSELF MAINTENANCE

G220C01A-AAT

noise stops during warm up, there is no

G270A01X-GAT

Checking Condenser Cooling Fan

abnormal function in the system. This is due

HEADLIGHT BULB

The condenser cooling fan should come on

to a power steering fluid characteristic in

automatically whenever the air conditioning is

extremely cold conditions.

in operation.

Recommended Fluid

G230A03A-GAT

Use PSF-3 type fluid.

POWER STEERING FLUID LEVEL

NOTE:

Do not start the engine when the power

steering oil reservoir is empty.

G270A01X

ZG230B1-E

POWER STEERING HOSES

Replacement instructions:

It is suggested that you check the power steering

hose connections for fluid leakage at those inter-

1. Allow the bulb to cool. Wear eye protection.

vals specified in the vehicle maintenance sched-

2. Always grasp the bulb by its base, avoid

ule in Section 5.

touching the glass.

G230A01X

The power steering hoses should be replaced if

3. Disconnect the connector, then remove the

there is severe surface cracking, pulling, scuff-

dust cover.

The power steering fluid level should be checked

ing or worn spots. Deterioration of the hose could

4. Push the bulb spring for removing the head-

regularly.

cause premature failure.

light bulb.

To check the power steering fluid level, be sure

5. Remove the headlight bulb. If the bulb is

the ignition is "OFF", then check to make cer-

burned out, replace it with the same watt-

tain that the power steering fluid level is be-

G260A01A-AAT

age.

tween the "MAX" and "MIN" level markings on

REPLACING LIGHT BULBS

6. Installation is the reverse order of the re-

the fluid reservoir.

Before attempting to replace a light bulb, be

moval.

sure the switch is turned to the "OFF" position.

7. Use the protective cap and carton to promptly

NOTE:

The drawings show how to reach light bulbs so

dispose of the old bulb.

Grinding noise from the power steering

they may be changed. Be sure to replace the

8. Check for proper headlight aim.

pump may be heard immediately after the

burned-out bulb with one of the same number

engine is started in extremely cold condi-

and wattage rating.

tions (below -4°F(-20°C)). In this case, if the

6-16

DO-IT-YOURSELF MAINTENANCE

WARNING:

Keep all tires inflated to the correct pres-

G290B01X-EAT

The halogen bulb contains gas under pres-

sure.

Adjustment After Headlight Assembly

sure and if impacted could shatter, and re-

Place the vehicle on level ground and press

Replacement

sulting in flying fragments. Always wear eye

the front bumper & rear bumper down sev-

protection when servicing the bulb. Protect

eral times.

Vertical

Horizontal line

the bulb against abrasions or scratches and

See that the vehicle is unloaded (except for

line

against liquids when lighted. Turn on the

full levels of coolant, engine oil and fuel, and

"P" 1.18 in.

bulb only when installing in a headlight.

spare tire, jack, and tools). Have the driver

Replace the headlight if damaged or cracked.

or equivalent weight placed in driver's seat.

0.59 in.

Keep the bulb out of the reach of children

Clean the head lights lens and turn on the

and dispose of the used bulb with care.

headlight (Low beam).

Cut-off line

Open the bonnet.

Draw the vertical line (through the center of

G290A01X-EAT

Ground line

each headlight) and the horizontal line

HEADLIGHT AIMING ADJUSTMENT

(through the centre of each headlight) on the

G290B01S-DAG

aiming screen.

Vertical

1) Horizontal line dimension from ground:

aiming

If the vehicle has had front body repair and the

25.43 in. (646 mm)

headlight assembly has been replaced, the

2) Distance between each vertical line:

headlight aiming should be checked using the

38.89 in. (988 mm)

aiming screen as shown in the illustration. Turn

And then, draw the parallel line at 1.18 in.

on the headlight switch. (Low Beam Position)

(30 mm) place under the horizontal line.

Adjust each cut-off line of the low beam to

1. Adjust headlights so that main axis of light is

the parallel line with a phillips screwdriver -

parallel to centre line of the body and is

VERTICAL AIMING

aligned with point "P" shown in the illustra-

Adjust each cut-off line of the low beam to

tion.

G290A01V

the each vertical line with a phillips screw-

2. Dotted lines in the illustration show centre of

driver - HORIZONTAL AIMING.

headlights.

Before performing aiming adjustment, make sure

of the following.

6-17

DO-IT-YOURSELF MAINTENANCE

G280A01X-GAT

(ATOZ)

G280A02X

No.

Part Name

Wattage

No.

Part Name

Wattage

Front Fog Light (Not all models)

Luggage Compartment Light

Headlight

60/55

License Plate Light

Front Position Light

Rear Fog Light

Front Turn Signal Light

Rear Combination Light

Side Repeater Light (Not all models)

Turn Signal Light

Interior Light

Stop/Tail Light

21/5

HIgh Mounted Rear Stop Light

Back-up Light

6-19

DO-IT-YOURSELF MAINTENANCE

G280A01V-GAT

(AMICA)

G280A03V

No.

Part Name

Wattage

No.

Part Name

Wattage

Front Fog Light (Not all models)

Luggage Compartment Light

Headlight

60/55

License Plate Light

Front Position Light

Rear Fog Light

Front Turn Signal Light

Rear Combination Light

Side Repeater Light (Not all models)

Turn Signal Light

Interior Light

Stop/Tail Light

21/5

HIgh Mounted Rear Stop Light

2.6

Back-up Light

6-20

EMISSION CONTROL SYSTEMS

ZH000A1-A

blow-by gases being emitted from the crank-

H010D01A-AAT

case. This system supplies fresh filtered air to

3. Exhaust Emission Control System

7. EMISSION

the crankcase through the air intake hose.

The Exhaust Emission Control System is a

Inside the crankcase, the fresh air mixes with

highly effective system which controls exhaust

CONTROL

blow-by gases, which then pass through the

emission while maintaining good vehicle perfor-

PCV valve and into the induction system.

mance.

SYSTEMS

H010C02A-GAT

H020A01A-GAT

H010A01A-GAT

2. Evaporative Emission

CATALYTIC CONVERTER

EMISSION CONTROL SYSTEM

Control System (Not all models)

(Not all models)

The Evaporative Emission Control System is

(Not all models)

designed to prevent fuel vapors from escaping

Your Hyundai is equipped with an emission

into the atmosphere.

control system to meet all requirements of the

Emission prohibition rules of your province.

There are three emission control systems which

Canister

are as follows.

While the engine is inoperative, fuel vapours

generated inside the fuel tank are absorbed and

1) Crankcase emission control system

stored in the onboard canister. When the en-

2) Evaporative emission control system

gine is running, the fuel vapors absorbed in the

3) Exhaust emission control system

canister are drawn into the induction system

through the purge control solenoid valve.

Catalytic Converter

In order to assure the proper function of the

H020A01A

emission control systems, it is recommended

Purge Control Solenoid Valve

that you have your car inspected and main-

The catalytic converter is part of the exhaust

The purge control solenoid valve is controlled

tained by an authorized Hyundai dealer in ac-

emission control system. Its purpose is to re-

by the ECM; when the engine coolant temper-

cordance with the maintenance schedule in this

move certain engine emission products from

ature is low, and during idling, it closes, so that

manual.

the engine’s exhaust. It looks something like a

evaporated fuel is not taken into the engine.

muffler and is located underneath the car in the

After engine warm-up, during ordinary driving, it

exhaust system.

H010B01A-AAT

opens so as to introduce evaporated fuel to the

1. Crankcase Emission Control Sys-

engine.

tem

The Positive Crankcase Ventilation System is

employed to prevent air pollution caused by

7-1

Hyundai Atos (2002 year). Instruction - part 14