Honda Odyssey 2004. Manual - part 212

 

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Honda Odyssey 2004. Manual - part 212

 

 

04

01

Standard:
New bearing:

2.7

3.9 N·m

(28

40 kgf·cm, 24

35 lbf·in.)

Reused bearings:

2.5

3.6 N·m

(25

37 kgf·cm, 22

32 lbf·in.)

14-242

A/T Differential

Carrier Bearing Preload Inspection (cont’d)

A

D

E

C

C

B

G

F

H

G

10 x 1.25 mm
44 N·m (4.5 kgf·m, 33 lbf·ft)

07XAJ-S0KA100

7. Install the differential assembly (A), gasket (B), and

dowel pins (C) on the torque converter housing (D).
Align the spring pin on the control shaft (E) with the
transmission housing groove.

8. Install the transmission housing (F) with the

transmission hangers (G) and harness clamp
bracket (H), then tighten the bolts.

9. Rotate the differential assembly in both directions

to seat the bearings.

10. Measure the starting torque of the differential

assembly with the special tool, a torque wrench,
and socket. Measure the starting torque at normal
room temperature in both directions.

03/07/29 09:35:56 61S0X050_140_0245

THRUST SHIM, 76 mm

NO.

Part Number

Thickness

14-243

11. If the measurement is out of standard, remove the

thrust shim and select the thrust shim from table.
Install the new thrust shim and recheck. To
increase the starting torque, increase the thickness
of the thrust shim. To decrease the starting torque,
decrease the thickness of the shim. Changing the
shim to the next size will increase or decrease
starting torque about 0.3

0.4 N·m (3

4 kgf·cm,

2

3 lbf·in.).

S

41438-PX4-700

2.05 mm (0.081 in.)

T

41439-PX4-700

2.01 mm (0.083 in.)

U

41440-PX4-700

2.15 mm (0.085 in.)

A

41441-PK4-000

2.20 mm (0.087 in.)

B

41442-PK4-000

2.25 mm (0.089 in.)

C

41443-PK4-000

2.30 mm (0.091 in.)

D

41444-PK4-000

2.35 mm (0.093 in.)

E

41445-PK4-000

2.40 mm (0.094 in.)

F

41446-PK4-000

2.45 mm (0.096 in.)

G

41447-PK4-000

2.50 mm (0.098 in.)

H

41448-PK4-000

2.55 mm (0.100 in.)

I

41449-PK4-000

2.60 mm (0.102 in.)

J

41450-PK4-000

2.65 mm (0.104 in.)

K

41451-PK4-000

2.70 mm (0.106 in.)

L

41452-PK4-000

2.75 mm (0.108 in.)

M

41453-PK4-000

2.80 mm (0.110 in.)

N

41454-PK4-000

2.85 mm (0.112 in.)

O

41455-PK4-000

2.90 mm (0.114 in.)

P

41456-PK4-000

2.95 mm (0.116 in.)

Q

41457-PK4-000

3.00 mm (0.118 in.)

R

41458-PK4-000

3.05 mm (0.120 in.)

03/07/29 09:35:56 61S0X050_140_0246

S0X4AA10000000J1403ZCAT00

5-speed
Automatic Transmission
(2002-2004 Models)

Automatic Transmission

A/T Gear Position Indicator

A/T Interlock System

Transmission End Cover

Transmission Housing

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Special Tools

. 14-246

General Troubleshooting Information

. 14-247

DTC Troubleshooting Index

.14-251

Symptom Troubleshooting Index

. 14-252

System Description

. 14-262

DTC Troubleshooting

. 14-316

Road Test

. 14-352

Stall Speed Test

. 14-354

Pressure Test

. 14-355

Torque Converter Clutch Solenoid Valve

Test

. 14-357

Torque Converter Clutch Solenoid Valve

Replacement

. 14-357

Shift Solenoid Valve A Test

. 14-359

Shift Solenoid Valve A Replacement

. 14-359

Shift Solenoid Valve B Test

. 14-358

Shift Solenoid Valve B Replacement

. 14-358

Shift Solenoid Valve C Test

. 14-359

Shift Solenoid Valve C Replacement

. 14-359

A/T Clutch Pressure Control Solenoid Valve

Solenoid Valve A Test

. 14-360

Solenoid Valve A Replacement

. 14-361

Solenoid Valve B Test

. 14-360

Solenoid Valve B Replacement

. 14-361

Solenoid Valve C Test

. 14-362

Solenoid Valve C Replacement

. 14-363

Input Shaft (Mainshaft) Speed Sensor

Replacement

. 14-364

Output Shaft (Countershaft) Speed Sensor

Replacement

. 14-364

3rd Clutch Transmission Fluid

Pressure Switch Replacement

. 14-365

4th Clutch Transmission Fluid

Pressure Switch Replacement

. 14-365

ATF Temperature Sensor Replacement

. 14-366

ATF Level Check

. 14-367

ATF Replacement

. 14-368

Transmission Removal

. 14-369

Drive Plate Removal and Installation

. 14-378

Transmission Installation

. 14-379

ATF Cooler Flushing

. 14-388

ATF Cooler Hoses Replacement

. 14-389

Shift Lever Removal

. 14-390

Shift Lever Installation

. 14-391

Shift Lever Disassembly/Reassembly

. 14-392

Shift Cable Replacement

. 14-393

Shift Cable Adjustment

. 14-395

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Component Location Index

. 14-397

Circuit Diagram

. 14-398

D Indicator Circuit Troubleshootig

. 14-399

Indicator Input Test

. 14-402

Transmission Range Switch Test

. 14-403

Transmission Range Switch

Replacement

. 14-404

Indicator Bulb Replacement

. 14-406

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Component Location Index

. 14-407

Circuit Diagram

. 14-408

Shift Lock System Circuit

Troubleshooting

. 14-409

Key Interlock System Troubleshooting

. 14-412

Control Unit Input Test

. 14-414

Key Interlock Solenoid/Switch Test

. 14-415

Shift Lock Solenoid Test

. 14-415

Shift Lock Solenoid Replacement

. 14-416

Park Pin Switch Test/Replacement

. 14-417

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End Cover, 3rd Gear, Idler Gear,

and 3rd Clutch Removal

. 14-418

Park Lever Stop

Inspection and Adjustment

. 14-420

Control Shaft Oil Seal Replacement

. 14-421

Control Shaft Bearing Replacement

. 14-421

ATF Feed Pipe Replacement

. 14-422

End Cover, 3rd Gear, Idler Gear,

and 3rd Clutch Installation

. 14-469

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Housing and Shaft Assembly Removal

. 14-423

Bearing Removal and Installation

. 14-425

Shaft Assembly and Housing

Installation

. 14-466

03/07/29 09:35:57 61S0X050_140_0247

Valve Body

Torque Converter Housing

Shafts and Clutches

A/T Differential

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Valve Body and ATF Strainer Removal

. 14-426

Valve Body Repair

. 14-428

Valve Body Valve Installation

. 14-429

Main Valve Body Disassembly, Inspection,

and Reassembly

. 14-430

ATF Pump Inspection

. 14-432

Regulator Valve Body Disassembly,

Inspection, and Reassembly

. 14-433

Servo Body Disassembly, Inspection,

and Reassembly

. 14-434

Top Accumulator Body Disassembly,

Inspection, and Reassembly

. 14-435

Accumulator Body Disassembly,

Inspection, and Reassembly

. 14-436

3rd Accumulator and End Cover

Disassembly, Inspection,
and Reassembly

. 14-437

Valve Body and ATF Strainer

Installation

. 14-464

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Mainshaft Bearing and Oil Seal

Replacement

. 14-438

Countershaft Bearing Replacement

. 14-439

Secondary Shaft Bearing Replacement

. 14-439

Control Shaft Oil Seal Replacement

. 14-440

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Mainshaft Disassembly, Inspection,

and Reassembly

. 14-441

4th/5th Clutch Clearance Inspection

. 14-442

Mainshaft Sealing Ring Replacement

. 14-443

Countershaft Disassembly, Inspection,

and Reassembly

. 14-444

Countershaft Reverse Selector Hub

and 4th Gear Removal

. 14-445

Countershaft 4th Gear and Reverse

Selector Hub Installation

. 14-446

3rd Clutch Ball Bearing Replacement

. 14-447

Secondary Shaft Disassembly, Inspection,

and Reassembly

. 14-448

Secondary Shaft Clearance Inspection

. 14-449

Secondary Shaft Idler Gear Bearing

Replacement

. 14-451

1st Gear One-way Clutch Inspection

. 14-452

1st Clutch Hub Replacement

. 14-452

Clutch Disassembly

. 14-453

Clutch Inspection

. 14-455

Clutch Reassembly

. 14-458

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Component Location Index

. 14-477

Backlash Inspection

. 14-477

Differential Carrier, Final Driven Gear

Replacement

. 14-478

Carrier Bearing Replacement

. 14-478

Oil Seal Replacement

. 14-479

Carrier Bearing Outer Race Replacement

. 14-480

Carrier Bearing Preload Inspection

. 14-481

03/07/29 09:35:58 61S0X050_140_0248

 

 

 

 

 

 

 

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