Great Wall Florid. Manual - part 12
GWFLORID Maintenance Manual
46
Troubleshooting
Common problems
Possible causes
Solving methods
Difficult gear
engagement
Not applying clutch
Use correct driving methods
Insufficient clutch separation
Inspection & adjustment
Serious abrasion of the synchronizer ring Replace component
Positioning spring is too hard
Replace component
Noise is too loud or
abnormal
Oil level is too low
Fill oil to the specified level
Lubricant is of poor quality
Replace the specified oil
Untimely oil changes
Replace oil and damaged part
Improper gear axial position and clearance Inspect and adjust
Damaged bearing
Replace component
Gear has a burr or has been knocked
Repair or replace gear
Oil leakage
Too much oil is added, oil level too high. Fill the oil level to the specified position.
Bolt loose or missing
Reassemble and screw in according to regu-
lations.
Breather plug fails
Replace
Damaged seal
Replace
Synchronizer is damaged Excessive gear shifting force
Replace synchronizer
Not applying clutch
Use correct driving methods
Synchronizer's spring expan-
sion ring is damaged
Replace
Gear disengagement
Control mechanism malfunction
Inspect and adjust
Retaining spring or steel ball missing
Additional assembly
Retaining spring malfunction
Replace
Fork groove of the gear sleeve is worn out Replace
Shifting fork is worn out.
Replace
Bearing and gear are burnt Oil level is too low
Replace part and fill oil
Lubricant is of poor quality.
Replace part and lubricant
Untimely oil replacement causes
the oil to be too dirty
Replace part and lubricant
Mixed use of different oils
or use of additives
Replace part and lubricant
Difficulty shifting gears Synchronizer spring malfunction
Replace
The internal groove of the syn-
chronizer ring is worn out
Replace
The synchronizer ring is seized
into the conical surface
Replace
Deformed shifting fork or
shifting fork shaft
Replace
Shifting fork is worn out
Replace