Ford F150 Pickup. Instruction - part 391

brake master cylinder and power brake booster in the engine compartment.  

6. To install, reverse removal procedure. Tighten fasteners to specification. See TORQUE 

SPECIFICATIONS . Bleed brakes. See BLEEDING BRAKE SYSTEM .  

Fig. 30: Identifying Stoplight Switch Self-Locking Pin 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup

  

Fig. 31: Removing Stoplight Switch 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup

  

Fig. 32: Identifying Bulkhead Sound Insulator & Brake Pedal Bracket Nuts 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup

  

Fig. 33: Identifying Brake Pedal Bracket Bolts 
Courtesy of FORD MOTOR CO. 

Removal & Installation (Fixed Pedals With M/T) 

1. Disconnect the clutch master cylinder push rod. See Fig. 34 .  

2. Disconnect the Clutch Pedal Position (CPP) switch. See Fig. 35 .  

3. Remove the clutch master cylinder by rotating the clutch master cylinder 45 degrees clockwise. See Fig. 

36 .  

4. Remove the stoplight switch self-locking pin. See Fig. 30 .  

5. Slide the stoplight switch and the booster push rod off the brake pedal pin. See Fig. 31 .  

6. Remove the bulkhead sound insulator. See Fig. 33 .  

7. Remove the two brake pedal bracket bolts. See Fig. 37 .  

8. Remove the brake pedal bracket/power booster nuts. See Fig. 32 .  

9. To install, reverse removal procedure. Ensure the bulkhead sound insulator is not between the brake pedal 

and bracket and the bulkhead. Tighten fasteners to specification. See TORQUE SPECIFICATIONS . 

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup