Ford F150 Pickup. Instruction - part 1986

Fig. 102: Installing Coil Housing 
Courtesy of FORD MOTOR CO. 

24. Install the snap ring. 

Fig. 103: Installing Snap Ring 
Courtesy of FORD MOTOR CO. 

25. Using the special tool, install the rear output shaft bearing. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup

  

Fig. 104: Installing Rear Output Shaft Bearing 
Courtesy of FORD MOTOR CO. 

26. Using the special tool, install the front output shaft bearing. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup

  

Fig. 105: Installing Front Output Shaft Bearing 
Courtesy of FORD MOTOR CO. 

27. Install the coil. 

1. Position the coil.  

2. Install the nuts.  

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup

  

Fig. 106: Installing Coil 
Courtesy of FORD MOTOR CO. 

28. Coat the mating surfaces of the case and cover with a small bead of sealant.  

29. Position the two transfer case halves and tighten the bolts according to sequence shown. 

CAUTION: If too much silicone rubber is used when sealing the cover to the 

case, the excess sealant can plug the fluid filter and cause case 
failure.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup