Ford F150 Pickup. Instruction - part 1863

Fig. 36: Identifying Special Tool(s) 
Courtesy of FORD MOTOR CO. 

1. Use Dial Indicator/Magnetic Base to inspect flywheel runout. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

Fig. 37: Inspecting Flywheel Runout 
Courtesy of FORD MOTOR CO. 

BEARING 

1. Inspect the clutch pilot bearing for: 

z

Misalignment and looseness in the crankshaft.  

z

Needle rollers (A) for scoring, worn or broken rollers, inadequate grease or discoloration.  

z

Seal leakage (B).  

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

Fig. 38: Inspecting Clutch Pilot Bearing 
Courtesy of FORD MOTOR CO. 

PRESSURE PLATE ADJUSTMENT 

NOTE:

Self adjusting clutch pressure plate should always be adjusted before 
installation.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

Fig. 39: Compressing Clutch Diaphragm Fingers 
Courtesy of FORD MOTOR CO. 

1. Compress the clutch diaphragm fingers. 

1. Place (A) flywheel and (B) clutch pressure plate in a press.  

2. Use a (C) suitable adapter and press the (D) clutch diaphragm fingers until the adjusting ring moves 

freely.  

2. Adjust the clutch pressure plate. 

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Rotate (A) adjusting ring counterclockwise until the (B) tension springs are compressed.  

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Hold (A) adjusting ring while releasing the pressure on the clutch fingers.  

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Instruction Transmission, Clutch & Transfer Case - General Information - F150 Pickup