Ford F150 Pickup. Instruction - part 1693

Fig. 56: Identifying Special Tools Table Of Evaporator Core Orifice 
Courtesy of FORD MOTOR CO. 

Material 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup

  

Fig. 57: Evaporator Core Orifice Material Specifications 
Courtesy of FORD MOTOR CO. 

Removal 

1. Remove the condenser to the evaporator line. Refer to LINE-4.2L or LINE-4.6L and 5.4L . 

z

For a fixed orifice tube, perform Steps 2 and 3.  

z

For a broken orifice tube, perform Steps 4 and 5.  

2. Engage the special tool to the A/C evaporator core orifice (19D990). 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup

  

Fig. 58: Engaging Special Tool To A/C Evaporator Core Orifice
Courtesy of FORD MOTOR CO. 

3. Hold the tool T-handle stationary and rotate the tool body to remove the A/C evaporator core orifice. 

Fig. 59: Removing A/C Evaporator Core Orifice By Rotating Tool Body 
Courtesy of FORD MOTOR CO. 

4. To remove a broken A/C evaporator core orifice, screw the end of the special tool into the broken A/C 

evaporator core orifice. 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup

  

Fig. 60: Removing Broken A/C Evaporator Core Orifice 
Courtesy of FORD MOTOR CO. 

5. Hold the tool T-handle stationary and rotate the tool body to remove the broken A/C evaporator core 

orifice. 

Fig. 61: Removing Broken A/C Evaporator Core Orifice By Rotating Tool Body 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup