Ford F150 Pickup. Instruction - part 1295

Fig. 47: Locating EVR Bracket Bolts 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline

  

Fig. 48: Exploded View Of Supercharger & Intercooler System 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline

  

Fig. 49: Removing Upper Intake Manifold 
Courtesy of FORD MOTOR CO. 

Installation 

Using new gaskets and bolts, install charge air cooler. Install upper intake manifold and 4 rear bolts loosely. 
Connect vacuum hose and charge air cooling hoses to upper intake manifold. Install supercharger and plenum. 
Torque bolts in 2 steps. See Fig. 50 . See TORQUE SPECIFICATIONS . To complete installation, reverse 
removal procedure. Fill and bleed charge air cooling system.

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline

  

Fig. 50: Supercharger Tightening Sequence 
Courtesy of FORD MOTOR CO. 

SUPERCHARGER BY-PASS SOLENOID 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE Removal & Installation - Blackwood, Expedition, F150 Pickup & Navigator - Gasoline