Dodge Nitro. Manual - part 946

Fig. 34: Remove/Install Chain Guide Screws 
Courtesy of CHRYSLER LLC 

17. Install the screws (1) to hold both chain guide rail to the front case (2). Tighten the screws to 5-8 N.m 

(44-71 in.lbs.). 

1 - SCREWS
2 - FRONT CASE

 

2007 Dodge Nitro R/T 

2007 TRANSFER CASE MP140 - Service Information - Nitro

  

Fig. 35: Removing/Installing Input Gear Thrust Washer 
Courtesy of CHRYSLER LLC 

18. Install the input gear thrust washer (1) onto the input gear (2). 

1 - THRUST WASHER
2 - INPUT GEAR

 

2007 Dodge Nitro R/T 

2007 TRANSFER CASE MP140 - Service Information - Nitro

  

Fig. 36: Removing/Installing Mainshaft & Differential Assembly 
Courtesy of CHRYSLER LLC 

19. Install the mainshaft and differential assembly (1) into the front case (2) and input gear. 

1 - MAINSHAFT AND DIFFERENTIAL ASSEMBLY
2 - FRONT HOUSING

NOTE:

Be sure that the input spline is engaged with the differential assembly.

 

2007 Dodge Nitro R/T 

2007 TRANSFER CASE MP140 - Service Information - Nitro

  

Fig. 37: Identifying Front Drive Sprocket, Mainshaft Drive Sprocket & Drive Chain 
Courtesy of CHRYSLER LLC 

20. Install the drive sprockets (1, 2) and drive chains (3) as one. 

1 - FRONT DRIVE SPROCKET
2 - MAINSHAFT DRIVE SPROCKET
3 - DRIVE CHAIN

 

2007 Dodge Nitro R/T 

2007 TRANSFER CASE MP140 - Service Information - Nitro