Daewoo Korando. Manual - part 42

1B1-104 M162 ENGINE MECHANICAL

OIL GALLERY IN CYLINDER HEAD

Preceding Work : Removal of cylinder head

Removal of camshaft
Removal of tappet

1 Screw Plug ................................................ 15 Nm
2 Seal

Cleaning Procedure

1. Remove the screw plug (1) and the seal (2).

Installation Notice

Replace the seal with new one.

2. Clean the oil gallery using the compressed air.

3 Steel Ball (

8mm)

Tightening Torque

15 Nm

M162 ENGINE MECHANICAL 1B1-105

Sealing Procedure

1. Remove the screw plug (1) and the seal.

Installation Notice

2. Remove the steel ball from the oil gallery (4), (5), (6) and

(7) using the round bar (12,

6 x 700 mm).

4. Enlarge the oil gallery at the rear of the cylinder head to be

diameter 9mm, depth 8mm.

5. Tap in the steel ball (3) from the side to the oil gallery using

the punch (13).

6. Pull out the steel ball (3) using the round bar (12).

7. Enlarge the oil gallery to be diameter 9mm, depth 8mm.

Tightening Torque

15 Nm

3. Remove the plug (8) using the screw driver.

1B1-106 M162 ENGINE MECHANICAL

11. Tighten the screw plug with the seal (arrow).

Screw Plug (Part No. 000 908 01 00 02)

Seal (Part No. 007 603 01 01 03)

8. Make a screw hole at the oil gallery using M10 x 1 thread.

9. All the oil gallery should be cleaned with the compressed

air.

10. Apply the Loctite 270 to new plug and press in using a

suitable drift (arrow).

M162 ENGINE MECHANICAL 1B1-107

CORE PLUGS IN CRANKCASE

Preceding Work : Draining of the coolant

1 Core Plug ............................................... Replace