DAF CF65, CF75, CF85 Series . Manual - part 122

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 200346

4-3

Removal and installation

EXTERNAL CAB COMPONENTS

ΧΦ65/75/85 series

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4.2 REMOVAL AND INSTALLATION, WINDSCREEN WIPER MOTOR

Removing windscreen wiper motor
1.

Open the cab grille.

2.

Turn the windscreen wiper motor crank. 
Remove the nut (1) and circlip (2).

3.

Disconnect the rod linkage from the spindle 
of the windscreen wiper motor (3).

4.

Unplug the windscreen wiper motor 
connector (4).

5.

Remove the windscreen wiper motor 
attachment bolts (5).

6.

Remove the attachment bolts (6) from the 
windscreen wiper motor bracket.

7.

Bend the bracket (7) forward and remove the 
windscreen wiper motor.

Installing windscreen wiper motor
1.

Install the windscreen wiper motor and 
attach it to the bracket (7) using attachment 
bolts (5).

2.

Connect the windscreen wiper motor 
connector (4).

3.

Bend the bracket (7) back.

4.

Put the bracket (7) against the cab body and 
fit the attachment bolts (6). Tighten the 
attachment bolts (6) to the specified 
tightening torque, see "Technical data".

5.

Put the windscreen wiper motor in the 
neutral position by turning it on and off 
quickly using the switch in the cab.

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K1 01 652

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K1 01 653

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K1 01 652

EXTERNAL CAB COMPONENTS

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©

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Removal and installation

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ΧΦ65/75/85 series

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6.

Fit the rod linkage with circlip (2) and nut (1) 
to the spindle of the windscreen wiper 
motor (3). Hand-tighten the nut.

7.

Set the rod linkage in the neutral position, the 
windscreen wipers in the horizontal position 
and tighten the nut (1). Tighten the nut (1) to 
the specified tightening torque. See 
"Technical data".

8.

Switch on the windscreen wiper motor and 
check the operation of the windscreen wiper 
mechanism and the position of the wiper 
arms.

9.

Close the cab grille.

4.3 REMOVAL AND INSTALLATION, STEPWELL AND ENTRANCE STEP 

SUPPORT

Removing stepwell and entrance step support
1.

Remove the attachment bolts (1) and nuts 
(2) from the non-slip plate and plastic 
cladding and remove them.

2.

Remove the attachment bolts from the 
entrance step support and remove it.

Installing stepwell and entrance step support
1.

Fit the entrance step support.

2.

Fit the plastic cladding and the non-slip plate, 
using the attachment bolts and nuts.

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K1 01 653

K1 00 932

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©

 200346

4-5

Removal and installation

EXTERNAL CAB COMPONENTS

ΧΦ65/75/85 series

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4.4 REMOVAL AND INSTALLATION, DOORS

Removing doors
1.

Disconnect the connectors in the door.

2.

Remove the grommet in the A-pillar.

3.

Remove the torx bolt (1). Loosen the door 
check. Remove the hinge bolt (2).

4.

Suspend the door in slings.

Note:
Protect the door paint by taping the places 
where the slings will contact the door.

5.

Remove all other hinge bolts and take off the 
door.

Installing doors
1.

Suspend the door in the slings and position it 
with the hinges in front of the attachment 
holes.

Note:
Protect the door paint by taping the places 
where the slings will contact the door.

2.

Centre the attachment plate in the A-pillar 
and fit all hinge bolts with the exception of 
hinge bolt (2).

3.

Fit the door check and then hinge bolt (2).

4.

Feed the connectors through the A-pillar and 
fit the grommet.

5.

Connect the connectors in the door and fit 
the cover.

6.

Close the door carefully and adjust it; see 
chapter "Inspection and adjustment"

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K1 00 666

EXTERNAL CAB COMPONENTS

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Removal and installation

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ΧΦ65/75/85 series

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4.5 REMOVAL AND INSTALLATION, CORNER PIECE

Removing corner piece
1.

Open the grille and remove the attachment 
bolts (1).

2.

Open the door and remove the attachment 
bolts (4) in the door strut.

3.

Remove the corner piece (5).

Installing corner piece
1.

Place the corner piece (5) and fix it in place 
in the door strut and at the front of the cab (1) 
with the attachment bolts (4).

2.

Close the grille and the door.

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K1 00 926