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Chrysler Crossfire. Manual - part 645

14. Connect the upper radiator hose (1) at the ther-

mostat housing.

15. Connect the engine wire harness.

16. Connect the fuel supply line (4) at the fuel rail.

Tighten the fitting to 38 N·m (28 ft. lbs.).

17. Connect the oxygen sensor harness connector

(1), MAF sensor harness connector (2), and the
heater hose (3) at rear of engine.

18. Connect the ignition coil(s), fuel injector(s), camshaft position sensor, crankshaft position sensor, throttle position

sensor, map sensor, engine coolant temperature sensor, EGR solenoid, air pump, air pump switchover solenoid,
A/C compressor, and generator harness connectors.

ENGINE - 3.2L SERVICE INFORMATION

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19. Connect the power steering pressure (2) and

return line (1) to the power steering pump. Tighten
the high pressure fitting to 45 N·m (33 ft. lbs.).

20. Connect the ground lead at the power steering

pump. Tighten the bolt to 25 N·m (18 ft. lbs.).

21. Refill the power steering pump fluid reservoir.

22. Connect the vacuum hoses at the brake booster, intake manifold, and the purge valve.

23. Install the accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).

24. Install and connect the radiator with the radiator fan (Refer to 7 - COOLING/ENGINE/RADIATOR - INSTALLA-

TION).

25. Install the air cleaner assembly (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING -

INSTALLATION).

26. Connect the negative battery cable.

27. Fill the cooling system (Refer to 7 - COOLING/ENGINE/COOLANT - STANDARD PROCEDURE).

28. Fill the engine with engine oil (Refer to 9 - ENGINE/LUBRICATION/OIL - STANDARD PROCEDURE).

29. Start the engine and check for leaks.

30. Recheck all fluid levels.

SPECIFICATIONS

SPECIFICATIONS - ENGINE

ENGINE SPECIFICATIONS

DESCRIPTION

SPECIFICATION

GENERAL SPECIFICATIONS

Engine Type

90 ° Bank Angle Liquid Cooled with Dual Tuned Intake

Manifold and Twin Ignition

Displacement

3.2 L (195.2 cu. in.)

Bore

89.9 mm (3.54 in.)

Stroke

84 mm (3.31 in.)

Valve System

SOHC 2 Intake and 1 Exhaust Valve per Cylinder

Roller Rocker Arms

Compression Ratio

10.0:1

Brake Horsepower

215 (160 KW) @ 5700 rpm (67.2 bhp/liter)

Torque

230 lb. ft. (312 N·m) @ 3000 rpm

Firing Order

1-4-3-6-2-5

Lubrication

Pressure Feed – Full Flow Filtration

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ENGINE - 3.2L SERVICE INFORMATION

DESCRIPTION

SPECIFICATION

Cooling System

Reverse Flow – Forced Circulation

Cylinder Block

Cast Aluminum Alloy with Siltec Bore Liners

Crankshaft

Forged Steel

Connecting Rods

Forged Steel

Pistons

Aluminum Alloy – Flat Topped

Compression Pressure

689 kPa (100 psi)

Max. Variation Between Cylinders

172 kPa (25 psi)

CYLINDER BLOCK

Cylinder Bore Diameter

Standard

89.900 – 89.915 mm (3.539 – 3.540 in.)

Repair Max.

90.150 – 90.165 mm (3.549 – 3.550 in.)

Out of Round

0.014 mm (.0005 in.)

Taper

0.03 mm (.0011 in.)

PISTONS

Piston Diameter

89.87 – 89.90 mm (3.538 –3.539 in.)

Piston Ring Groove Depth No. 1

3.1 mm (0.122 in.)

Piston Ring Groove Depth No. 2

3.1 mm (0.122 in.)

Piston Ring Groove Depth No. 3

3.5 mm (0.137 in.)

PISTON RING GAP

Compression Ring No. 1

0.20 – 0.35 mm (0.007 – 0.013 in.)

Compression Ring No. 2

0.20 – 0.40 mm (0.007 – 0.015 in.)

PISTON RING WIDTH

Compression Rings

1.5 mm (0.059 in.)

Oil Ring (Steel Rails)

3.5 mm (0.137 in.)

CONNECTING RODS

Bearing Clearance

0.026 – 0.054 mm (0.001 – 0.002 in.)

CRANKSHAFT

Main Bearing Clearance

Radial

0.030 – 0.052 mm (0.001 – 0.002 in.)

Axial

0.100 – 0.266 mm (0.003 – 0.010 in.)

CYLINDER HEAD VALVE SEAT

Valve Seat Width

Intake

31.000 – 31.016 mm (1.220 – 1.221 in.)

Exhaust

35.000 – 35.016 mm (1.378 – 1.379 in.)

VALVES

Face Angle

45° ± 1.5°

Stem Diameter

Intake

6.975 mm (0.274 in.)

Exhaust

6.974 mm (0.274 in.)

Head Diameter

Intake

36 ± 0.4 mm (1.417 in.)

Exhaust

41 ± 0.1 mm (1.614 in.)

Length

ENGINE - 3.2L SERVICE INFORMATION

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DESCRIPTION

SPECIFICATION

Intake

119.4 ± 0.2 mm (4.700 in.)

Exhaust

122.2 ± 0.2 mm (4.811 in.)

Valve Margin

Intake

1.2 mm (0.047 in.)

Exhaust

1.6 mm (0.062 in.)

SPECIFICATIONS - TORQUE

TORQUE SPECIFICATIONS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

A/C Compressor Bolts

177

Balance Shaft Bolts

177

Body Bolts

354

Camshaft Bearing Bridge

Stage One

133

Stage Two

90° Clockwise

Camshaft Sprocket Bolts

Stage One

443

Stage Two

90° Clockwise

Connecting Rod Bolts

Stage One

Stage Two

159

Stage Three

90° Clockwise

Cooler Line Bolts

Crossmember to Body

Bolts

354

Cylinder Head Cover Bolts

Damper Bolt

Stage One

200

148

1770

Stage Two

90° Clockwise

EGR Fitting

354

End Cover Bolts

Engine Mount Bolts

266

Front Engine Mount to

Front Axle Carrier Bolts

487

Engine Mount to

Transmission Bolts

443

Engine Upper Mount Bolt

487

Engine Lower Mount Bolt

310

Engine Support Bolts

177

Exhaust Flange Bolts

177

Exhaust Manifold to

Cylinder Head Bolts

310

Flywheel Bolts

Stage One

398

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ENGINE - 3.2L SERVICE INFORMATION

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