Index Chrysler Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager - service repair manual 1992 year
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(4) Screw the switch with a new seal into transaxle case and tighten to 33 N Im (24 ft. lbs.). Retest switch with the test lamp. (5) Add fluid to transaxle to bring up to proper level. two outside terminals of the 3 terminal switch. (7) To test switch, remove wiring connector from switch and test for continuity between the two outside (8) Continuity should exist only with transaxle in Reverse position. (9) No continuity should exist from either pin to the case. GOVERNOR To service the governor assembly in the vehicle, it is not necessary to remove the transfer gear cover, trans- When cleaning or assembling the governor, make sure the governor valves move freely in the bores of the ALUMINUM THREAD REPAIR Damaged or worn threads in the aluminum tran- saxle case and valve body can be repaired by the use of Heli-Coil, or equivalent, tools and inserts are readily available from most automotive parts suppliers. OIL COOLERS AND TUBES REVERSE FLUSHING When a transaxle failure has contaminated the fluid, the oil cooler(s) must be flushed and the cooler bypass CAUTION: If vehicle is equipped with two oil coolers (1) Disconnect the cooler lines at the transmission. spirits, reverse flush the cooler by forcing mineral Observe for the presence of debris in the exiting fluid. (3) Using compressed air in intermittent spurts, blow any remaining mineral spirits from the cooler, again in the reverse direction. (4) To remove any remaining mineral spirits from the cooler, one (1) quart of automatic transmission fluid (5) If at any stage of the cleaning process, the cooler does not freely pass fluid, the cooler must be replaced. OIL COOLER FLOW CHECK After the new or repaired transmission has been installed and filled to the proper level with automatic (1) Disconnect the From cooler line at the trans- mission and place a collecting container under the (2) Run the engine at curb idle speed, with the shift selector in neutral. (3) If the fluid flow is intermittent or it takes more than 20 seconds to collect one quart of automatic CAUTION: With the fluid set at the proper level, fluid (4) If flow is found to be within acceptable limits, reconnect the cooler line and fill transmission to the Fig. 1 Cooler Line Identification . TRANSAXLE 21 - 45 |