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Chery Tiggo T11 LHD. Manual - part 2

Chery T11 Service Manual

Body and Accessories

-5-

2) Unplug the wiring harness of back door

from the wiring harness of the body.

3) Dismantle two fixing bolts of rear door

stopper on body.

4) Remove the wiring harness of back door

together with back door.

5) Install in the reversed sequence.

Tightening torque for connection between

hinge and body: 36±4Nm

Part No.: T11-6301013 (4 pcs)

Tightening torque for connection between

hinge and door: 50±5Nm

Part No.: T11-6301011 (4 pcs)

Tightening torque for connection between

back door stopper bracket and the body:
27Nm

Part No.: Q1840816 (2 pcs)

6. Removal and Installation of Lock

Lock of Engine Hood

1) Dismantle the upper part of the lock of

engine hood.

2) Dismantle the lower part of the lock.

Note: The lower part of the lock is riveted,

and normally no need to be dismantled. Rivet
may be damaged during dismantling.

Rivet

Sheath

of Back

Door

Wire

Harness

Chery T11 Service Manual

Body and Accessories

-6-

3) Remove the cable for the lock of engine

hood.

a. Dismantle the beam assembly above

the water tank firstly.

b. Loosen the pull lock of engine hood.

4) Install in the reversed sequence.

Tightening torque for connection between

upper part of the lock for engine hood and
the body: 11Nm

Part No.: Q1420616 (4 pcs)

Tightening torque for connection between

beam assembly above water tank links and
the body: 10 Nm

Part No.: Q1420616 (4 pcs)

Lock of back door

1) Dismantle the lock body.

2) Pull out the plug for wiring harness.

Bolt

Plug

Chery T11 Service Manual

Body and Accessories

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3) Dismantle the lock buckle.

4) Install in the reversed sequence.

Tightening torque for connection between

rear door lock and the body: 15Nm
B11-6105011 (3 pcs)

Tightening torque for connection between

the lock buckle of rear door and the body:
12±2Nm
B11-6105011 (3 pcs)

Lock of 4 doors

1) Dismantle the lock for the right front door.

2) Remove the internal unlock cable and lock

up the lockup cable.

3) Dismantle

the

lock

buckle

with

screwdriver.

4) Install in the reversed sequence.

Tightening torque for connection between

lock assembly and the door: 9±1Nm
B11-6105011 (3 pcs)

Tightening torque for connection between

lock buckle and the body: 12±2Nm
Q2580830 (3 pcs)

Note: Please refer  to  the  removal  procedure of
right  front  door  for  the  disassembly  of  the  rest
three doors.

Bolt

3 Fixing Bolts

Lockup Cable

Internal
Unlock
Cable

Bolt

Chery T11 Service Manual

Body and Accessories

-9-

7. Door Adjustment

Left/Right Back Door

Have  the  door  gap  well  adjusted  with  spacer
gauge  (adjust  the  gap  between  back  door  and
triangle  window  to  be  8±1.  5mm,  6±1mm  at
side  fender,  and  6±1mm  at  doorsill,  levelness
0-0.5mm  as  shown  by  the  arrow)  and  leveled
with magnet, then place the nut (Q32008, 2 pcs
both  upper  and  down)  into  the  socket  of
pneumatic  wrench  and  tighten  up,  torque:
35±3Nm.

Check-up:

(1) Any scratch from the assembly; whether the
bolts and nuts are well assembled, and any slip
in the thread and so on.

(2)  Whether  the  gap  between  back  door  and
side  fender  and  the  levelness  are  within  the
specification,  and  the  edge  of  back  door  shall
be 0~0.5mm higher than the side fender.

Left/Right Front Door

Have  the  door  gap  well  adjusted  with  spacer
gauge  (the  gap  of  upper  section  between  front
door  and  back  door  shall  be  5.5±0.7mm;
5.5±0.7mm at outside board, 6.5±1mm between
front  door  and  pole  A,  and  6±1mm  between
front/back door and doorsill, levelness 0-0.5mm
as  shown  by  the  arrow)  and  leveled  with
magnet,  then  screw  the  bolt  (PART  NO::
T11-6101103, 2 pcs both upper and down) into
the  body  for  2~3  turns,  finally  tighten  up  with
pneumatic wrench, torque: 35±3Nm.

Check-up:

(1) Any scratch from the assembly; whether the
bolts and nuts are well assembled,any slip in
the thread and so on.

(2)  Whether  the  gap  between  front  door  and
back  door  and  levelness  are  within  the
specification,  and  the  edge  height  shall  be
0~0.5mm.

Rear door

Assemble  the  rear  door  and  have  the  levelness
and gap between the rear fender and side fender
well  adjusted  to  the  specification  of  levelness
0~0.5mm, 5.8±1mm between rear door and the
upper  part  of  side  fender,  6.4±1mm  at  the
middle part of side fender, and 6.2±1mm at the
tail  lamp  (as  shown  by  the  arrow)  have  the
levelness and gap between rear and head cover
well  adjusted  to  the  specification  of  9.  3±1.
5mm;  Check  the  gap  between  rear  door  and
side fender as well as head cover with the same
specification of above, then tighten up the bolts
(PART  NO::  T11-6301011,  2  pcs  both  upper
and  down)  by  pneumatic  gun  (the  torque
between rear cover and hinge, body shall be 50
Nm±3Nm).

Check-up:

Torque check-up: Check the torque at the rear
door by torque wrench to be 50+3Nm.

Engine hood

Assemble  the  engine  hood:  Have  the  levelness
and  gap  between  engine  hood  and  the  fender
well  adjusted  to  the  specification  of  5±0.5mm,
levelness  0~0.5mm;  Tighten  up  the  bolts
(Q1400820,  2  pcs  both  left  and  right)  by
pneumatic  bent  wrench  to  fix  the  engine  hood
to the hinge (torque 30±4Nm).

Check-up:

(1) Check the matching between engine hood
and the fender, and the horizontal aligness with
the front end of the fender (0~0.5mm).

(2) Check the matching of 4 doors, front fender
and rear door with specification, whether there
is any slip thread in the nut and bolt.

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