FANUC Series 90-30 PLC. Installation and Hardware Manual (GFK-0356P) - page 7
8
SYNCHRO Connector for a FIP synchronization cable. It requires a mating connector
such as Molex #39-01-4031. The synchronization capability is not used in a
Series 90-70 PLC application.
(ground)
The lug below the Synchro connector is used for the module ground wire
(provided). The other end of the ground wire must be connected to the
mounting bolt on the lower left corner of the baseplate and to chassis ground.
LEDs
There are two pairs of LEDs at the top of the module. The upper pair is for channel 1
and the lower pair is for channel 2.
CD1/CD2
the green Carrier Detected LEDs indicate the presence of a carrier-detect
signal on their respective channels.
TEN1/TEN2
the red Transmission Enabled LEDs indicate the module is generating
transmissions on their respective channels.
FIP Remote I/O Scanner Documentation:
GFK-1037, Series 90-30 FIP Remote I/O Scanner User’s Manual
GFK-1038, FIP Bus Controller User’s Manual
8-14
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
IC693APU301/302 Motion Mate Axis Positioning Module (APM)
The Motion Mate APM is an easy-to-use intelligent, fully programmable 1-axis
(IC693APU301) or 2-axis (IC693APU302) motion control module for the Series 90-30 PLC.
The APM allows a PLC user to combine high-performance control with PLC logic solving
functions in one integrated system. The APM can be configured to operate in either
Standard mode or Follower mode. When used in Standard mode, it combines
high-performance motion control with PLC logic solving functions in one integrated system.
When used in Follower mode, it provides high-performance ”electronic gearing” for
continuous master/slave applications. The desired mode is easily selected by configuring a
setup parameter in the Logicmaster 90-30 Configuration software.
a45116A
EN1
STAT
EN2
OK
CFG
AXIS POS
MODULE
ONE
AXIS
C
O
M
M
B
A
Figure 8-10. Motion Mate APM Module
The Series 90-30 and APM operate together as one integrated motion control package. The
APM controls axis motion and handles all direct communications to the drive and machine
while the PLC automatically transfers data between PLC tables and the APM.
The PLC also provides a means for connecting Operator Interfaces, which can control and
monitor system operation. An example of an APM servo system showing the hardware
and software used to configure, program, and operate the system is shown below.
The APM can be installed in any Series 90-30 CPU, expansion, or remote baseplate. For
embedded CPUs (311, 313, or 323), you may have up to three APM modules. For a
modular CPU (331 or higher), you may have up to eight APM modules in one system with
a maximum of three APM modules per baseplate. Logicmaster 90-30 or VersaPro software
is used to configure the APM.
Multiple motion programs may be created and stored in the APM (maximum of 10 may be
stored in the APM) with the Motion Programmer software package. Also, a single short
GFK-0356P
Chapter 8 Option Modules
8-15
8
program can be created using the Program Zero Editor in the Logicmaster 90-30 software
package.
The APM faceplate (front panel) has two 24-pin high-density connectors for servo
connections. The connector labeled A contains connections for Axis 1. Connector B, for a
1-axis APM, contains general purpose connections. Connector B, for a 2-axis APM, has
connections for Axis 2 as well general purpose connections. To make wiring easier to the
drive and machine, each high-density connector is typically connected by a short cable to a
terminal block.
a45114A
ÎÎÎCPUÎÎÎÎÎÎÎÎÎÎÎAPM
MACHINE 1
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
DRIVE
ÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
Î
ENCODER 1
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
MACHINE 2
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎ
DRIVE
ÎÎÎÎ
ÎÎ
ÎÎÎÎ
Î
MotionProgramming
ConfigurationSoftware
ÎÎÎÎÎ
Software
ENCODER 2
ÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ
Figure 8-11. Example of Motion Mate APM Servo System
APM Cables
These cables consists of a 24-pin I/O connector , a cable, and a 25-pin D-type terminal
block connector. (Cables are documented in Chapter 10.) Available cables are:
IC693CBL311 (10 feet/3 meters)
IC693CBL319 (3 feet/1 meter)
IC693CBL317 (10 feet/3 meters) with an 8” external shield pigtail
C693CBL320 (3 feet/1 meter) with an 8” external shield pigtail
For building custom-length cables, the 24-pin I/O cable connector is available in three
different kits (solder eyelet receptacle, crimp wire receptacle, and IDC (ribbon)
receptacle). The terminal block is Weidmuller RD25 910648 or equivalent (must be
compatible with the I/O cable IC693CBL311/319/317/320 - see Chapter 10 for details).
Motion Mate APM Module Documentation
See the following manuals for detailed information on Power Mate APM Modules:
GFK-0840
Motion Mate APM for Series 90-30 PLC Standard Mode User’s Manual
GFK-0781
Motion Mate APM for Series 90-30 PLC Follower Mode User’s Manual
GFK-0664
Series 90 PLC APM Programmer’s Manual
Related servo manual:
GFK-1581 SL Series Servo User’s Manual
8-16
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
IC693DSM302 Motion Mate Digital Servo Module (DSM302)
The Motion Mate DSM302 is a high-performance, 2-axis motion control module that is
highly integrated with the logic solving and communications functions of the Series
90-30 PLC. In digital mode, this module controls GE Fanuc digital servos. Beginning
with the release of Firmware 1.40, this module was provided with the capability of
controlling servos with an analog command input, such as the GE Fanuc SL Series
Servos, or third party analog servos.
a47130
Status LEDs
COMM
COMM
STAT
STAT
6-pin, RJ-11 connector
OK
OK
used to upgrade firmware
CFG
CFG
and load motion programs
EN3
EN1
(use cable IC693CBL316)
EN1 - EN4
EN4
EN2
C
A
Pin 1
Connector C
Connector A
Aux Axis 3
Servo Axis 1
(Follower Master Axis)
PORT 1
RS-232
D
B
Connector D
Connector B
Aux Axis 4
Servo Axis 2
Motion Mate DSM302
Grounding Tab
Figure 8-12. Motion Mate DSM302 Module
GFK-0356P
Chapter 8 Option Modules
8-17
8
Features.
Digital Signal Processor (DSP) control of GE Fanuc Servos
Block Processing time under 5 milliseconds
Velocity Feed forward and Position Error Integrator to enhance tracking accuracy
High resolution of programming units
- Position:
-8,388,608...+8,388,607 User Units
– Velocity:
1 ... 8,388,607 User Units/sec
– Acceleration: 1 .. 134,217,727 User Units/sec/sec
Simple and powerful Motion Program instruction set
Simple 1- or 2-axis motion programs with synchronized
block start
Program support for a short motion program, called Program 0, which can be
created in Logicmaster 90-30/20/Micro configuration software
Non-volatile storage for 10 programs and 40 subroutines, created with the APM
Motion Programming software.
User scaling of programming units (User Units)
DSM firmware, stored in Flash memory, is updated via its front panel COMM port.
Generic programming using command parameters as operands for Acceleration,
Velocity, Move, and Dwell Commands
Configured with Logicmaster 90-30/20/Micro software (version 8.02 or later)
Automatic Data Transfer between PLC tables and DSM302 without user
programming
Ease of I/O connection with factory cables and terminal blocks as well as a serial port
for connecting programming devices. The serial port also allows ”soft“ upgrades to
firmware, which is stored in Flash memory.
Control of GE Fanuc Digital servos, analog SL Series Servos, or third party analog
servos.
Home and overtravel switch inputs for each Servo Axis
Two Position Capture Strobe Inputs for each Position Feedback Input
5v , 24v and analog I/O for use by PLC
A Quad B Encoder input for Follower Master axis
13 bit Analog Output can be controlled by PLC or used as Servo Tuning monitor
8-18
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
Configuration
The DSM302 is configured using Logicmaster 90-30 or VersaPro software . The DSM302
is assigned to a particular slot and rack like any other PLC module. In addition, other
types of configuration data must be entered such as:
I/O addresses where the CPU to DSM302 data transfers take place
Serial Port Setup (COMM on module’s front panel) for connecting the APM Motion
Programmer
DSM302 Setup Data
A small optional motion program, Program Zero (20 lines in standard mode, 9 lines
in follower mode)
Modes of Operation
Standard Mode
In Standard mode, the module provides closed loop position and velocity control for one
or two servo motors. User Programming units can be adjusted by configuring a User
Units to Feedback Counts ratio. Jog, Move at Velocity and Execute Motion Program
commands allow Standard mode to be used in a wide variety of positioning applications.
Follower Mode
In Follower mode, the module provides most of the same features as Standard mode with
a major exception that the User Units to Counts ratio is not configurable. This ratio is
fixed at 1:1 in Follower mode. In Follower mode, a Master Axis position input can be
enabled. Each Follower axis tracks the Master Axis input at a programmable A:B ratio.
Motion caused by Jog, Move at Velocity and Execute Motion Program commands can be
combined with follower motion generated by the master axis. Follower options include:
Selection of internal or external Master Axis sources
Acceleration Ramp to smoothly accelerate a slave axis until its position and velocity
lock to the master/slave A:B ratio
Winder mode (”electronic fishing reel”) for coil winding and material handling
applications
IC693DSM302 Documentation
GFK-1464, Motion Mate DSM302 for Series 90-30PLCs User’s Manual.
GFK-0664, Series 90-30 PLC APM Programmer’s Manual
Related servo manuals:
GFK-1581, SL Series Servo User’s Manual
GFH-001, Beta Series Servo Products Specification Guide
GFZ-65192EN, Alpha Series Servo Amplifier (SVU) Descriptions Manual
GFZ-65162E, Control Motor Amplifier, Alpha Series
GFZ-65142E, GFZ-65150E, GFZ-65165E, Alpha Series Servo Motor Manuals
GFK-0356P
Chapter 8 Option Modules
8-19
8
IC693DSM314 Motion Mate Digital Servo Module (DSM314)- Preliminary
Note
This information was preliminary at the time of writing and could
change by the time this module is released. The module is expected to
be available in late 1999. Please contact your distributor for up-to-date
information.
The Motion Mate DSM314 is a high-performance motion control module that is highly
integrated with the logic solving and communications functions of the Series 90-30 PLC.
In digital mode, this module controls GE Fanuc digital servos. In analog mode, this
module controls servos with an analog command input, such as the GE Fanuc SL Series
Servos, or third party analog servos.
a47130A
Status LEDs
COMM
COMM
STAT
STAT
6-pin, RJ-11 connector
OK
OK
CFG
used to upgrade firmware
CFG
EN3
EN1
(use cable IC693CBL316)
EN1 - EN4
EN4
EN2
C
A
Pin 1
Connector C
Connector A
Axis 3
Servo Axis 1
(Analog Only)
D
B
Connector D
Connector B
Axis 4
Servo Axis 2
(Analog Only)
Motion Mate DSM314
Grounding Tab
Figure 8-13. Motion Mate DSM314 Module
8-20
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
Features.
Digital Signal Processor (DSP) control of GE Fanuc Servos
Block Processing time under 5 milliseconds
Position Loop Velocity Feed forward, Acceleration Feed Forward, and Position Error
Integrator to enhance tracking accuracy
High resolution of programming units
- Position:
-536,870,911...+536,870,911 User Units or Counts, whichever is greater.
– Velocity:
1 ... 8,388,607 User Units/sec
– Acceleration: 1 .. 1,073,741,823 User Units/sec/sec
Simple yet powerful motion program instruction set
Single or multi-axis motion programs with synchronized
block start
Configured and programmed with VersaPro software (Version 1.1 or later).
Compatible with Series 90-30 CPUs equipped with Firmware Release 10.0 or later.
Single point of connect for all programming and configuration tasks, including
motion program creation (Motion Programs 1 - 10) and Local Logic programming.
All programming and configuration is loaded through the PLC’s programming
communications port. In turn, the CPU loads all configuration, motion programs,
and Local Logic programming to the DSM314 across the PLC backplane.
Each motion file supports up to 10 programs and 40 subroutines. These are created
with VersaPro software (Version 1.1 or later) and loaded to the DSM314 over the
PLC backplane.
Local Logic programming with VersaPro software (Version 1.1 or later). Local Logic
lets the user create a logic program internal to the DSM314 that runs in
synchronization with the motion program and is independent of the PLC scan. This
gives the DSM314 the ability to respond quickly to motion-related I/O requirements.
User scaling of programming units (User Units) including Follower Mode.
DSM314 firmware, stored in Flash memory, will be updated via its front panel
COMM port. Firmware update kits will provide firmware and Loader software on
floppy disk. Firmware will also be available for download on the GE Fanuc web site.
Generic programming using command parameters as operands for Acceleration,
Velocity, Move, and Dwell Commands
Automatic Data Transfer between PLC tables and DSM314 without user
programming
Ease of I/O connection with factory cables and terminal blocks.
Control of GE Fanuc Digital servos, SL Series Servos, or third party analog servos.
Home and overtravel switch inputs for each Servo Axis
Two Position Capture Strobe Inputs for each axis can capture axis and/or master
position in less than 20 microseconds.
5vdc (4 points) , 24vdc (4 points) and analog I/O for use by PLC. Digital I/O can be
used by onboard Local Logic processor.
Quadrature Encoder input for Follower Master axis
13 bit Analog Output can be controlled by PLC or used as Servo Tuning monitor
GFK-0356P
Chapter 8 Option Modules
8-21
8
Key Differences Between the DSM302 and DSM314
Feature
DSM302
DSM314
Max. No. of Servo Axes
2
2 digital, 4 analog
Motion Programming for
Uses DOS-based APM
Uses VersaPro’s (Version
Motion Programs 1-10.
Motion Programmer
1.1 or later) Motion Editor
Program Zero
Supported
Not supported
Motion Program Loading
Through COMM port on
Across CPU backplane
module’s faceplate
Motion Program Storage
DSM memory
PLC CPU memory
Configuration
Logicmaster or VersaPro 1.1
VersaPro 1.1 or later
or later
Local Logic feature
Not supported
Supported. Local Logic
programs are created in
VersaPro’s (Version 1.1 or
later) Local Logic Editor.
Camming
Not supported
Support planned for future
release (first half of year
2000)
Follower Modes
Normal, Ramp, Winder
Ramp only
Position Capture
250 microseconds
< 20 microseconds
User Units to Counts Ratio
Not configurable in
Configurable in Follower
Follower Mode
Mode
Maximum Position Units
8,388,608 User Units
500,000,000 User Units or
Counts, whichever is
greater.
Supported CPUs
All Series 90-30 CPUs with
CPUs 350, 352, 360, 363, 364
Firmware Release 6.50 or
with Firmware Release 10.0
later.
or later.
Number of %I bits
64 (fixed)
32/48/64/
(configurable)
Number of %Q bits
64 (fixed)
32/48/64/
(configurable)
Number of %AI words
40/50/64(configurable)
24/44/64/
(configurable)
Number of %AQ words
6/9/12(configurable)
3/6/9/
(configurable)
Configuration
The DSM314 is configured using VersaPro software, Version 1.1 or later . The DSM314 is
assigned to a particular slot and rack like any other PLC module. In addition, other
types of configuration data must be entered such as:
I/O addresses where the CPU to DSM314 data transfers take place.
Serial Port Setup for connecting a Personal Computer if a firmware update is
needed.
DSM314 configuration data such as motor type, feedback type, mode, gains, etc.
Up to 10 motion programs and 40 subroutines using the VersaPro Motion Editor.
Local Logic programs using the VersaPro Local Logic (LL) Editor.
8-22
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
Operation Modes
The maximum digital axis count is two. The maximum analog axis count is four. In
determining the number of axes available in analog modes, keep in mind that use of a
Master Encoder input or of a Local Logic program each reduce the maximum axis count
by one.
Standard Mode
In Standard mode, the module provides closed loop position and velocity control for
these maximum axis configurations:
Two digital axes (Local Logic program may be used).
Four analog axes if Local Logic program is not used.
Three analog axes if Local Logic program is used.
User Programming units can be adjusted by configuring a User Units to Feedback
Counts ratio. Jog, Move at Velocity and Execute Motion Program commands allow the
DSM314 to be used in a wide variety of positioning applications.
Follower Mode
In Follower mode, the module provides most of the same features as Standard mode. In
Follower mode, a Master Axis position input can be enabled. Each Follower axis tracks
the Master Axis input at a programmable A:B ratio. Motion caused by Jog, Move at
Velocity and Execute Motion Program commands can be combined (superimposed) with
follower motion generated by the master axis. Follower options include:
Selection of internal or external Master Axis sources
Acceleration Ramp to smoothly accelerate a slave axis until its position and velocity
lock to the master/slave A:B ratio
The maximum axis configurations in Follower mode are:
Two digital axes. May have Master Encoder input and a Local Logic program.
Three analog axes with a Master Encoder input but no Local Logic program.
Two analog axes with a Master Encoder input and Local Logic program.
IC693DSM314 Documentation
GFK-1742, Motion Mate DSM314 for Series 90-30 PLC User’s Manual (will not be
available until late 1999).
Related servo manuals:
GFK-1581, SL Series Servo User’s Manual
GFH-001, Beta Series Servo Products Specification Guide
GFZ-65192EN, Alpha Series Servo Amplifier (SVU) Descriptions Manual
GFZ-65162E, Control Motor Amplifier, Alpha Series
GFZ-65142E, GFZ-65150E, GFZ-65165E, Alpha Series Servo Motor Manuals
GFK-0356P
Chapter 8 Option Modules
8-23
8
IC693APU300 High Speed Counter (HSC) Module
The High Speed Counter (IC693APU300) for the Series 90-30 PLC is a single-slot module
which can be used in applications where pulse input rates exceed the input capability of
the PLC or where too large a percentage of PLC processing capability would be
required. The High Speed Counter provides direct processing of rapid pulse signals up
to 80 KHz for industrial applications such as: meter proving, turbine flowmeter, velocity
measurement, material handling, motion control and process control.
With direct processing, the High Speed Counter module is able to sense inputs, count,
and respond with outputs without needing to communicate with a CPU. It can be
configured to count either up or down, to count both up and down, or to count the
difference between two changing values. The module can be configured to provide 1, 2,
or 4 counters of differing complexity.
a43971A
HIGH
HIGH
SPEED
SPEED
OK
OK
COUNTER
COUNTER
CFG
CFG
ÎÎÎÎÎÎÎ
HIGH SPEED
5/12/24 VDC
COUNTER
ÎÎÎÎI1ÎÎ
1
5/12/24 VDC
ÎÎ2ÎÎI2ÎÎ
I3
I1
ÎÎ3ÎÎÎÎÎ
I4
4
I2
ÎÎ5ÎÎÎÎÎ
I3
I4
ÎÎ6ÎÎI6ÎÎ
I7
7
I5
ÎÎÎÎI8ÎÎ
8
I6
ÎÎ9ÎÎI9ÎÎ
I10
I7
ÎÎ10ÎÎÎÎÎ
I11
I8
11
12
ÎÎÎÎI12ÎÎ
I9
I10
ÎÎ13ÎÎÎÎÎ
I11
ÎÎ14ÎÎÎÎÎ
15
5V OPTION
I12
16
ÎÎÎÎ01ÎÎÎ
O1
ÎÎ17ÎÎÎÎÎ
O2
O3
19
ÎÎ18ÎÎ03ÎÎÎ04
O4
ÎÎÎÎÎÎÎ
SLOT
ÎÎÎ44A729182-019Î
FOR USE WITH
IC693APU300
Figure 8-14. High Speed Counter (HSC)
The High Speed Counter can be installed in any Series 90-30 baseplate and is configured
using either the Hand-Held Programmer, Logicmaster 90-30/20 or VersaPro software.
Many features can also be configured from the user ’s application program. There are no
jumpers to be set on the module. Two LEDs at the top of the module indicate the
operating status of the module and the status of configuration parameters.
High Speed Counter Documentation
Details can be found in GFK-0293, Series 90-30 High Speed Counter User’s Manual.
8-24
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
IC693BEM320 I/O LINK Interface (Slave) Module
The I/O LINK Interface module (IC693BEM320) provides an interface between a Series
90-30 PLC and a proprietary Fanuc I/O LINK in a Fanuc CNC (Computer Numerical
Control), or a Series 90-70 PLC. This module is configured as a slave device only (see the
IC693BEM321 for master applications). The Fanuc I/O LINK is a serial interface which
provides high speed exchange of data between a master and up to 16 slaves. An
example of a Series 90-30 PLC in a Fanuc I/O LINK system configuration is shown in the
following illustration.
HHP
a45001
ÎÎÎ
ÎÎÎ
ÎÎÎ
MASTER
ERIES
0-3
ÎÎÎÎS
90
ÎÎÎÎÎ
ÎÎÎÎÎ
I/O LINK
ÎÎ
Î
Î
Î
ÎÎÎÎÎ
ÎÎÎÎÎ
ÎÎÎÎÎ
ÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ Î
ÎÎÎÎÎÎÎÎÎÎÎ
ÎÎÎ
PROGRAMMER
Figure 8-15. Example of a Series 90-30 PLC in a Fanuc I/O LINK Configuration
The Series 90-30 I/O LINK Interface module is configured as a slave device only and allows
the Series 90-30 PLC to send either 32 or 64 I/O points to the I/O LINK. The I/O LINK
module must be configured as either a 32 or 64 point I/O module during installation by
setting a jumper plug inside of the front cover of the module to either 32 I/O or 64 I/O.
An I/O LINK Interface module can be installed in any model of Series 90-30 PLC, and
any number of I/O LINK Interface modules can be installed in a system within the
current limits of the baseplate and other I/O modules installed in the baseplate. For
more details, see ”Load Requirements for Hardware Components” in Chapter 12 of this
manual.
I/O LInk Interface Documentation
For detailed information on this module, refer to GFK-0631, the Series 90-30 I/O LINK
Interface Module User’s Manual.
GFK-0356P
Chapter 8 Option Modules
8-25
8
IC693BEM321 I/O LINK Master Module
The Series 90-30 I/O LINK Master Module (IC693BEM321) allows a Series 90-30 PLC to
act as a master on a proprietary Fanuc I/O LINK. The Fanuc I/O LINK is a serial
interface which provides high-speed exchange of I/O data between the master and up to
16 slaves. The master can receive 1024 discrete inputs from slaves, and send up to 1024
discrete outputs.
HHP
Power Mate CNC
Master
Series 90-30 PLC
ÎÎ
ÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎ
ÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
I/O LINK
Figure 8-16. Example of I/O LINK Master System Configuration
The illustration above shows a simple I/O LINK system: a Series 90-30 PLC used as a
master, a Series 90-30 Hand-held Programmer, an I/O LINK, and one slave. In the
illustration, the slave is a Power Mate CNC. Other devices that can be used as slaves
include the Series 90-70 PLC, the Series 90-30 PLC, the Fanuc Series 0 CNC, Fanuc
Connection Units, and Fanuc Operator Panels.
The module can be configured using the Logicmaster 90 (LM90) configuration software
release 4.5 (or later), VersaPro software, Control software release 2.0 or later, or a Series
90-30 Hand-held Programmer (HHP).
8-26
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
Any number of I/O LINK Master Modules can be installed in a Series 90-30 PLC. When
there are multiple I/O LINK Master Modules in the same PLC, they must be on separate
I/O LINKs. An I/O LINK Master Module can be installed in any I/O slot in any baseplate.
The maximum number of I/O LINK Master Modules that can be installed in the CPU
baseplate is six,
Restart Pushbutton
The LINK RESTART pushbutton provides a convenient means of restart if a failure
occurs. Pushing the Restart pushbutton restarts the operation of the LINK.
Serial Port
The front of the module has one 20-pin, Honda-type connector, used for connection to
the first slave on the I/O LINK. Signal levels are RS422/485 compatible.
Compatibility
The Series 90-30 I/O LINK Master Module is compatible with the following devices:
Host CPU
Series 90-30 CPU models 311, 313, 321, 323, 331, and 341 release 4.4 or later, and
all versions of the CPU models 350, 351, 352, 360, 363, and 364.
Series 90-30 Hand-held Programmer (HHP)
Programmer
Hand-Held Programmer
Logicmaster
90-30 Programming Software Configurator, release 4.5 or later.
VersaPro Software.
Control programming software, Version 2.0 or later.
Slave Units
Power Mate models A, C, D, and E
Series 0 CNC
Fanuc Operator Panel Unit
Fanuc Connection Unit 1
Fanuc Connection Unit 2
Series 90-30 PLC with 90-30 I/O LINK Slave Module
Series 90-70 PLCs with 90-70 I/O LINK Interface Module set up as slave
I/O Link Master Module Documentation
For detailed information on this module, refer to GFK-0823, the Series 90-30 I/O LINK
Master Module User’s Manual,
GFK-0356P
Chapter 8 Option Modules
8-27
8
IC693APU305 I/O Processor Module
The I/O Processor (IOP) module (IC693APU305) for the Series 90-30 PLC provides direct
processing of rapid pulse signals for industrial control applications such as:
Fast response process control
Velocity measurement
Material handling, marking, and packaging
Direct processing means that the module is able to sense inputs, process the input
information, and control the outputs without needing to communicate with a CPU.
During each CPU sweep, the I/O Processor communicates with the CPU through 32
discrete inputs (%I), 15 words of analog inputs (%AI), 32 discrete outputs (%Q), and 6
words of analog outputs (%AQ). The %AQ outputs can be used by the CPU program to
set up timer values or send other controlling parameters to the I/O Processor.
a45380
I/O
I/O
PROC
1
2
PROC
1
2
MODULE
MODULE
3
4
3
4
CFG
OK
CFG
OK
I/O PROCESSOR
5/12/24 VDC
I/O PROCESSOR
5/12/24 VDC
1
IN1
IN1
2
IN2
IN2
3
IN3
IN3
4
IN4
IN4
5
IN5
IN5
6
IN6
IN6
7
IN7
IN7
8
IN8
IN8
9
IN9/OUT5
V
I9/
10
IN10/OUT6
05
I10/
11
IN11/OUT7
06
12
IN12/OUT8
I11/
07
13
INCOM
I12/
08
14
I
OUT1
N
15
SHIELD
V
OUT2
T
E
16
OUT1
OUT3
R
17
OUT2
N
OUT4
A
18
OUT3
L
OUT
1-8: 0.02A @ 5 VDC
19
OUT4
OUT
1-4: 1.0A @ 12/24 VDC
20
OUTCOM
OUT
5-8: 0.5A @ 12/24 VDC
4.0A/MODULE
44A729182-070R01
FOR USE WITH
IC693APU305
Figure 8-17. I/O Processor Module
The I/O Processor is configured using the Series 90-30 Hand-held Programmer,
Logicmaster 90-30, or VersaPro software. Many configuration parameters can be
8-28
Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
modified from the user ’s application program as well. Each configuration parameter is
set to a factory default value which is suitable for many applications. There are no
jumpers or DIP switches to set on the module. Six green LEDs at the top of the module
indicate the operating status of the module, the status of configuration parameters, and
the state of hardware outputs 1 through 4.
Module Features
Module features include:
Up to 12 positive logic (source) inputs with input voltage range selection of either 5
VDC (TTL) or 10 to 30 VDC (non-TTL).
Up to eight positive logic (source) outputs: four outputs with 1 amp rating and four
configurable outputs with 0.5 amp rating
Outputs protected by replaceable fuse (one fuse common to all outputs)
Dedicated processor provides 500 µs I/O update
Counts per Timebase register for input rate measurement
Total Counts register (32-bit) accumulates total counts received by module
Four Strobe data registers for input position capture
Two Timer data registers for indicating input pulse length or input spacing in
milliseconds
Thirty-two range comparators (outputs returned in %I and %AI data)
Software configuration
Internal module diagnostics
Individual LEDs that indicate Module OK and Configured OK status
Individual LEDs that indicate state of Outputs 1 through 4
A removable terminal board for connection of field wiring.
Inputs can be used as count signals or edge-sensitive strobe signals. Outputs can be
used to drive indicating lights, solenoids, relays, and other devices.
Power to operate the module’s logic circuitry is obtained from the 5 VDC bus on the
baseplate backplane. Power sources for the input and output devices must be supplied
by the user or by the +24 VDC isolated output of the Series 90-30 power supply. The I/O
Processor module provides a selectable threshold voltage to allow the inputs to respond
to either a 5 VDC signal level or a 10 to 30 VDC signal level. The threshold is selected by
configuration.
All configuration parameters for the module are downloaded from the PLC to the I/O
Processor after it passes its internal diagnostics. Once the module has been successfully
configured, the CONFIG OK LED will turn on. Configuration parameters can be
changed using Logicmaster 90-30 programming software configuration software or the
Hand-Held Programmer.
Operation of the I/O Processor module is monitored by a watchdog timer circuit. If the
watchdog timer detects a module failure, it will force all outputs off and turn off the
MODULE OK LED.
I/O Processor Module Documentation
Please refer to publication GFK-1028, Series 90-30 I/O Processor User’s Manual.
GFK-0356P
Chapter 8 Option Modules
8-29
8
IC693CMM321 Ethernet Interface Module
The Ethernet Interface module (IC693CMM321) provides an interface that allows you to
attach the Series 90-30 PLC to an Ethernet LAN via an external transceiver and AAUI
cable, and to communicate with hosts and other control devices on the network.
The Ethernet Interface for the Series 90-30 PLC has client/server capability. As a client it
can initiate communications with other PLCs containing Ethernet Interfaces. This is
done from the ladder program using the COMMREQ Function Block. As a server it
responds only to requests from other devices such as a Host computer running a Host
Communications Toolkit application or another Series 90-30 PLC acting as a client.
The Ethernet Interface allows you to:
Directly attach your PLC to an Ethernet network
Initiate transfer of data to the PLC from another device
Communicate simultaneously to multiple devices with up to 16 server connections
Interface with other GE Fanuc devices, as well as with devices from other vendors
Communicate from a Host computer (or other control device)
Diagnose and maintain your system using diagnostic and station management tools
The Ethernet Interface does not support the Series 90-30/20/Micro Hand-Held
Programmer. Either one or two Ethernet Interface modules can be installed in any Series
90-30 baseplate.
The Ethernet Interface connects to an Ethernet network through an external SQE
enabled transceiver (GE Fanuc catalog no. IC649AEA102 or IC649AEA103 or equivalent.
See Appendix L). The following figure shows the layout of the Ethernet Interface.
a45481A
CMM 321
OK
OK
ETHERNET
LAN
LAN
INTERFACE
SER
SER
STAT
STAT
RESTART
STATION
MANAGER
PORT
Pin 1
MAC
ADDRESS
LABEL
FIRMWARE
UPGRADE
PORT
SERIAL
NUMBER
LABEL
TRANSCEIVER
PORT
Figure 8-18. Ethernet Interface Module
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Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
Four LEDs are located at the top of the board. The Restart pushbutton is located
immediately below the LEDs. The RS-232 serial port with the RJ-11 connector is the
Station Manager port. The RS-485 serial port with the 15-pin D connector located below
the Station Manager port is the module’s Downloader port. The 14-pin AAUI connector,
facing downward, is the Transceiver port. The Default MAC Address label is attached to
the outside of the plastic housing.
Board Indicators
There are four LEDs on the Ethernet Interface: OK, LAN, SER, and STAT. These LEDs
can be ON, OFF, BLINKING slow, or BLINKING fast. They indicate the state the
Interface is in, traffic on the Transceiver port and Downloader port, and when an
exception event has occurred.
Restart Button
The Restart button serves four functions: LED test, Restart, Restart and Reload, and
Restart and Enter Maintenance Utility. The Restart button is inaccessible when the front
cover of the Ethernet Interface is closed.
Serial Ports
There are two serial ports on the Ethernet Interface: the Station Manager Port and the
Downloader Port.
The Station Manager Port
This RS-232 port is used to connect a terminal or terminal emulator to access the Station
Manager software on the Ethernet Interface. This port uses a 6-pin, RJ-11 connector.
The IC693CBL316 Station Manager cable is ideal for connecting to this port (see Chapter
10 for details).
The Firmware Upgrade Port
The 15-pin, D-type, RS-485 port is used to connect to the PC Downloader in case the
communications software in the Ethernet Interface needs to be updated. Use the
IC690ACC901 miniconverter/cable kit for this connection (see Appendix F for details).
AAUI (Transceiver) Port
The 14-pin AAUI port connects to an external Ethernet-compatible transceiver via an
IEEE 802.3 transceiver cable. GE Fanuc catalog number IC649AEA102 (for 10Base T) or
IC649AEA103 (for 10Base 2) are suitable transceivers (see Appendix L for details).
Default MAC Address Label
The Default MAC Address label lists the Ethernet MAC address to be used by this
module.
Serial Number Label
The Serial Number Label indicates the serial number of this Interface.
Ethernet Interface Module Documentation
For detail, refer to GFK- 1541, Series 90-30 TCP/IP Ethernet Communications User’s Manual.
GFK-0356P
Chapter 8 Option Modules
8-31
8
IC693PCM300/301/311
Programmable Coprocessor Module (PCM)
The Programmable Coprocessor Module (PCM) is a high performance coprocessor for
the Series 90-30 Modular CPUs (will not work with Embedded CPU models 311, 313, or
323). The PCM supports the Modbus RTU and GE Fanuc CCM protocols, as well as the
MegaBasic and C programming languages. A free program for using this module as an
RTU Master can be downloaded from the GE Fanuc website. The PCM has two separate
ports, both accessed on one front panel connector.
The PCM is available in three versions. Each version is listed below with the total
memory on the board and the nominal user-available MegaBasic program memory size.
PCM Catalog Number
Total Memory
User Megabasic memory
IC693PCM300
160K
35K
IC693PCM301
192K
47K
IC693PCM311
640K
190K
a43734
PCM300
OK
BD OK
Î
COPROC
P1 OK
US1
Î
US2
P2 OK
Î
RESTART
BATTERY
PORTS 1 & 2
CONNECTOR
Figure 8-19. Programmable Coprocessor Module (PCM)
Applications
These modules are used for communicating with programming terminals, CRTs, bar
code readers, scales, printers, ASCII devices, RTU master devices, etc.
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Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
PCM Module Location
A PCM can be installed in any slot in the CPU baseplate only, except slot 1 (labeled
CPU/1), which must contain the CPU module. A PCM will not work in Expansion or
Remote racks or in an Embedded CPU (CPU311, 313, or 323) rack.
Protocols Supported
Modbus RTU and GE Fanuc CCM.
LED Indicator Lights
OK -Normally ON. Indicates the basic condition of the module.
US1 and US2 - By default, LED US1 flashes to indicate activity on Port 1, and LED
US2 flashes to indicate activity on Port 2. Both LEDs stay OFF when there is no port
activity. However, the function of these two LEDs can be custom configured by the
user. Please see GFK-0255 for custom configuration details.
Restart Pushbutton
Used to place the module in either the RUN mode or the PROGRAM mode. Please see
“PCM Operation Modes” in GFK-0255, Chapter 1.
Memor y Backup Battery
The Lithium battery for backup of RAM memory is installed in a battery mounting clip
on the inside of the PCM faceplate. This battery is disconnected for shipment from the
factory and must be connected prior to installation of the module. When the PCM is
stored for extended periods of time, the battery should be disconnected, unless you wish
to retain the program in RAM memory. Order replacement batteries using catalog
number IC693ACC301 (package of two).
Cables
IC693CBL304/305 - These Wye cables split out the two PCM port connections from the
single connector on the front of the PCM modules. One of these cables is supplied with
each PCM module. The IC693CBL304 is for the PCM300. The IC693CBL305 is for the
PCM301 and PCM311. Please see Chapter 10 for details on these cables.
IC690CBL701/702/705 - These cables provides a direct RS-232 connection between the
PCM and various programmers’ serial ports. These cables are not supplied with the
PCM modules. Please see Chapter 10 for details on these cables.
Programmable Coprocessor Module Documentation
GFK-0255, Series 90 Programmable Coprocessor Module and Support Software User’s
Manual
GFK-0256, Megabasic Language Reference and Programmer’s Guide Reference Manual
GFK-0487, Series 90 PCM Development Software (PCOP) User’s Manual
GFK-0771, C Programmer’s Toolkit for Series 90 PCMs User’s Manual
GFK-0356P
Chapter 8 Option Modules
8-33
8
IC693CMM311 Communications Coprocessor Module (CMM)
The Communications Coprocessor Module (IC693CMM311) provides a high
performance coprocessor for all Series 90-30 modular CPUs (cannot be used with
embedded CPUs - models 311, 313, or 323). This module supports the GE Fanuc CCM
communications protocol, the RTU (Modbus) slave communications protocol, and the
SNP protocol. This module has two serial ports. Port 1 supports RS-232 applications
and Port 2 supports either RS-232 or RS-485 applications. The module can be
configured using Logicmaster or VersaPro or by using a default setup.
Since both serial ports are wired to the module’s single connector, an IC693CBL305 Wye
cable is supplied with this module to separate the two ports for ease of wiring. A system
with a 331 or higher CPU can have up to four CMMs (in the CPU baseplate only).
a44902
COMM
OK
OK
Î
COPROC US1
US1
Î
US2
US2
Î
RESTART
COMBINED
SERIAL PORT
PORT1
&
PORT2
Figure 8-20. Communications Control Module
Communications Control Module Documentation
For more information, refer to GFK-0582, the Series 90 PLC Serial Communications Driver
User’s Manual.
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Series 90-30 PLC Installation and Hardware Manual - October 1999
GFK-0356P
8
IC693ADC311 Alphanumeric Display Coprocessor (ADC)
The Alphanumeric Display Coprocessor module (IC693ADC311) is a coprocessor to the
Series 90-30 PLC CPU and is used in a CIMPLICITY 90-ADS system. It performs
CIMPLICITY 90-ADS display, report, and alarm functions when interfaced to an
Operator Interface Terminal (OIT). The OIT can be a variety of GE Fanuc devices, a
VT100 compatible terminal, or IBM compatible personal computer running TERMF.
Communications with the Series 90-30 CPU is done over the PLC system backplane.
a44535
ADC311
OK
BD OK
COPROC
US1
P1 OK
ÎÎ
US2
P2 OK
ÎÎ
Î
RESTART
Î
Î
Î
BATTERY
Î
Î
Figure 8-21. Alphanumeric Display Coprocessor Module (ADC)
Features of the Alphanumeric Display Coprocessor include:
Single slot module
Runs CIMPLICITY 90-ADS System software
8 Mhz, 80C188 microprocessor
High performance access to PLC memory
Real time calendar clock synchronized to PLC
Reset pushbutton; three status LEDs
Soft Configuration (No DIP switches or jumpers)
Easy fill-in-the-blank system building
Pop-up windows; pull down menus
Fifteen User definable function keys per screen
Printer logging to a serial printer
Multiple Alphanumeric Display Coprocessors can be supported in a single Series 90-30 PLC
system with modular CPU (331 and higher) and must be located in the CPU baseplate. This
GFK-0356P
Chapter 8 Option Modules
8-35
8
module has a single connector which supports two serial ports, with each port being
dedicated to a specific operation. Port 1 is most often used to connect to an RS-232 serial
COM port of a computer running GE Fanuc PCM Development Software (PCOP).
Alternately, port 1 may be connected to a serial RS-232 printer (see the “Cables” section
below.). By default, Port 2 is configured as a 19.2 Kbaud RS-232 port. It can be used to
interface to a terminal with keyboard input and screen output.
Serial port programming and configuration are done using a Workmaster II, Workmaster, or
an IBM-compatible PC, XT, AT, or PS/2 computer with PCM Development Software (PCOP)
installed. The programming computer connects to Port 1 (see the “Cables” section below) .
The default setting is 19,200 bps. The PCM Development Software is used to configure the
serial port parameters and to install the CIMPLICITY 90-ADS software onto the ADC.
There are no DIP switches or jumpers on this board that need to be set for configuration.
The ADC module must be configured with Logicmaster 90-30 or VersaPro software prior to
use.
Cables
IC693CBL305 - This Wye cable is used to split out the two ADC port connections from
the single connector on the front of the ADC module. This cable is supplied with the
module. Please see Chapter 10 for details on this cable.
IC690CBL702 - This cable provides a direct RS-232 connection between the ADC and
another serial device such as a Personal Computer. This cable is not supplied with the
module. Please see Chapter 10 for details on this cable.
Alphanumeric Display Coprocessor Module Documentation:
See the following manuals for detailed information on Series 90-30 Alphanumeric
Display Coprocessor Modules:
GFK-0499
CIMPLICITY 90-ADS Alphanumeric Display System User’s Manual
GFK-0641
CIMPLICITY 90-ADS Alphanumeric Display System Reference Manual
GFK-0487 Series 90-30 PCM Development Software (PCOP) User’s Manual
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Series 90-30 PLC Installation and Hardware Manual - October 1999
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8
IC693TCM302/303 Temperature Control Modules (TCM)
The Temperature Control Modules (TCM) provides temperature control for up to eight
channels. The two TCM models are identical except for temperature range and
resolution ratings (see comparison table). They have the following features:
Can operate in either open loop or closed loop mode
Each channel has a thermocouple input and a relay output
RTD input
12V common mode voltage capability
Open and reverse thermocouple detection and reporting
Out of tolerance temperature detection and reporting
P R F S
Power, Run, Fault,
and Short LEDs
1
4
Output Status LEDs (1 - 8)
5
8
TCM
RTD
PWR
+ 1/P
+ 0/P
Front Cover
Location of Fuse
(Behind Front Cover)
R-
P+
S-
P-
External Power Input
RTD Input
S+
G
for Output Relays
R
1+
1+
1-
1-
2+
2+
2-
2-
Input Connector
3+
3+
Output Connector
3-
3-
4+
4+
4-
4-
5+
5+
5-
5-
6+
6+
6-
6-
7+
7+
7-
7-
8+
8+
8-
8-
Figure 8-22. IC693TCM302/303 Temperature Control Module (TCM)
Connections
Field devices (thermocouples, relays), RTD and external power for output relays are
connected to the module using a pair of plug-in connectors which are supplied with the
module. These connectors have captive screw terminals for ease of connecting field
wiring. The signal name for each terminal is labeled on the module’s front cover next to
each connector, as shown in the drawing above. For example, Channel 8 connections are
labeled 8+ and 8- on each connector. Input connections are on the left-hand connector
and output connections are on the right-hand connector.
GFK-0356P
Chapter 8 Option Modules
8-37
8
LED Indicators
P (External Power) - This green LED is normally ON, indicating that the module is
receiving power. If this LED is OFF, it may indicate that the TCM’s internal fuse is
open.
R (Run) - This green LED is normally ON. When there is an internal module fault,
this LED will alternately flash with the red Fault (F) LED.
F (Fault) - This red LED is normally OFF. This light flashes upon module startup
and goes out when the TCM finishes its internal startup routine. When there is an
internal module fault, this LED will alternately flash with the green Run (R) LED.
S (Short) - This red LED is normally OFF. This LED lights when there is a short on
one of the output circuits.
1 - 8 (Output Status) - These green LEDs normally turn ON and OFF while the
module is regulating their outputs. The percentage of time that one of these LEDs is
ON verses OFF is representative of the PWM period of that output. Each of the
eight LEDs corresponds to an output channel. The output connector is the one on
the right side of the module. The channels numbers are labeled on the module next
to the connector. For example, LED 8 corresponds to the connections labeled 8+ and
8- on the right-hand connector.
Internal Fuse
The TCM‘s internal fuse is a 2 Amp, 125V subminiature type (Littlefuse Microfuse,
Catalog Number 273 002 or equivalent). If the P (External Power) LED will not light, the
internal fuse may be open. To access this fuse:
Turn off power to the PLC, then remove the TCM module.
While gently pulling outward on the front cover, release the front cover side tabs
with a small (“pocket-size”) standard screwdriver.
Gently remove the fuse by pulling it forward, out of the front of the module, with a
small pair of needle nose pliers.
Warning
Replace fuse only with the correct size and type. Using an incorrect
fuse can result in harm to personnel, damage to equipment, or both.
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Series 90-30 PLC Installation and Hardware Manual - October 1999
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8
Automatic Data Transfers Between TCM and PLC
The PLC CPU controls the TCM by automatically passing commands to it on each PLC
sweep. These commands are contained in %Q bits and %AQ words that command such
things as Enable/Disable Output, Auto/Manual Mode, Do Autotuning, Setpoint values,
and Alarm Limit values.
In return, the TCM sends information to the PLC CPU by automatically passing %I bits
and %AI words each PLC sweep. The information sent by the TCM includes Alarm and
Output Short Circuit status, Current Temperature, PWM Period, and TCM Error Code.
Comparison of TCM302 and TCM303 Modules
The following table describes the only differences between the TCM302 and TCM303
modules.
Table 8-1. Comparison of TCM302 and TCM303
Item
IC693TCM302
IC693TCM303
Temperature range, J and L Thermocouples
0 - 450 deg. C
0 - 750 deg. C
Temperature range, K Thermocouples
0 - 600 deg. C
0 - 1050 deg. C
Resolution
12 bits / 0.2 deg. C
12 bits / 0.5 deg. C
Documentation
Please refer to GFK-1466, Temperature Control Module for the Series 90-30 PLC User’s
Manual. Note that GFK-1466 does not mention the TCM303. It will be included in the
next revision (Revision A) of the manual, when available. However, the TCM303 is just
an extended range TCM302 as shown in the comparison above.
GFK-0356P
Chapter 8 Option Modules
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8
IC693PTM100/101 Power Transducer
(PTM)- Preliminary
Note
This information was preliminary at the time of writing and could
change by the time the product is released. The PTM is expected to be
available early in the year 2000. Please contact your distributor for
up-to-date information.
The PTM is used for measuring electrical power consumption or for monitoring voltages
between an electrical generator and its power grid. It connects to user-supplied current
and potential transformers, which furnish the input signals the PTM uses to calculate its
data. Since one of the PTM’s components is a Series 90-30 PLC module, the PLC can use
the data gathered by the PTM for data reporting, fault monitoring, generator control, or
demand charge reduction/load shedding applications. The PTM consists of three parts,
which are all included under one catalog number:
PTM Processing Module (PTMPM) - a module that mounts in a Series 90-30 Rack.
PTM Interface Module (PTMIM) - a panel-mounted circuit board. This board
interfaces between the PTMPM module and the input transformers (current and
potential).
Interface cable - connects the PTMPM module to the PTMIM circuit board.
Difference Between PTM100 and PTM101
The only difference between the IC693PTM100 and IC693PTM101 is in the length of
their interface cables. The PTM100 comes with a 19” (0.5 meter) cable, and the PTM101
comes with a 39” (1 meter) cable.
Capabilities
A single PTM is capable of performing any one of the following tasks, as selected by the
appropriate %Q bit:
Measure power parameters for three individual single phase circuits.
Measure power parameters for one 3-wire single phase circuit (120/240 VAC).
Measure power parameters for one 3-phase circuit (selectable between Wye or Delta
type).
Measure and compare power parameters between a 3-phase generator ’s output
phases and one power grid phase.
Measure and compare power parameters between one generator output phase and
one power grid phase.
Operating Modes
The PTM can operate in either of the following two modes, which are selectable by a
%Q bit in the user ’s PLC application program:
Power Monitor Mode - In this mode, the PTM samples either Single Phase or
3-Phase AC voltages and currents and uses the data to calculate numerous power
values. For 3-Phase operation, Wye or Delta, can be selected.
Synchro Monitor Mode - In this mode, the PTM samples a Single-Phase or 3-Phase
AC voltage produced by a generator, and one voltage from the associated power
grid, then develops voltage, frequency, and relative phase information.
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Series 90-30 PLC Installation and Hardware Manual - October 1999
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8
Automatic Data Transfers Between PTMPM and PLC
The PLC CPU controls the PTM Processor Module (PTMPM) by sending it several %Q
bits and %AQ words during each PLC sweep. These %Q bits and %AQ words represent
commands such as Enabled/Disabled, Power/Synchro Mode, Display Mode, and Gain
values.
In return, the PTMPM provides information to the PLC CPU by sending it several %I
bits and %AI words each PLC sweep. The information sent by the PTMPM includes
voltage, current, power, and phase values, as well as discrete fault status.
Compatibility
The PTM is compatible with all Series 90-30 CPUs, and the PTMPM module may be
mounted in any type of baseplate (CPU, Expansion, Remote).
PTMPM
PTMIM
F
PTM
R
FGND
Vg
In+
In-
Va
Ia+
Ia-
Vb
Ib+
Ib-
Vc
Ic+
Ic-
COM
Length*
Interface Cable
*Length of IC693CBL340 Cable is 19” (0.5 meter)
*Length of IC693CBL341 Cable is 39” (1 meter)
Figure 8-23. IC693PTM100/101 Components
GFK-0356P
Chapter 8 Option Modules
8-41
8
Dimensions
PTMPM - Standard size Series 90-30 module, mounts in a Series 90-30 baseplate.
PTMIM - Interface module. Approximately 4.5” (114 mm) long by 3” (76 mm)
wide. It is mounted on a standard 35 mm DIN-rail.
IC693CBL340 Interface cable - Approximately 19” (0.5 Meter) long.
IC693CBL341 Interface cable - Approximately 39” (1 Meter) long.
PTMPM Indicator LEDs
F (Fault) - This RED LED, when OFF, indicates that there are no interface faults.
When ON, either steady or flashing, it indicates that one or more of three possible
faults is present: (1) Phase A input not present, (2) over-range condition on one or
more inputs (voltage or current values too high), and (3) phase polarity fault. Each
of these three fault signals has a %I status bit in the PLC.
R (Running) - This Green LED, when ON, indicates that the module is “running”
(functioning properly). When OFF, it indicates a module failure.
General Mounting Information
It is recommended the PTMPM modules be mounted in a slot at or near the end of the
PLC and that the PTMIM be mounted to the panel to the side of the PLC (the PTMIM
mounts on a standard DIN-rail). This will keep the power wiring to the PTMIM
physically separated from PLC signal wiring, thus reducing the opportunity for noise
coupling. The PTMIM ground requirements must be strictly adhered to - refer to the
user’s manual (GFK-1734 when available in early 2000) for instructions. See Warning
note below.
Series 90-30 PLC
PTMPM
PTM
IC693CBL340/341 PTM Cable
PTMIM
Figure 8-24. IC693PTM100/101 Component Mounting
Warning
The PTMIM board connects to hazardous voltages. Before installing,
testing, or troubleshooting this board, you should read the complete
instructions in the PTM User’s Manual, GFK-1734 (see
“Documentation” section below). Failure to follow the guidelines in
the PTM User’s Manual may result in personal injury, equipment
damage, or both.
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Series 90-30 PLC Installation and Hardware Manual - October 1999
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8
Baseplate Type and Allowable Number of PTMPM Modules
The PTMPM module may be installed in any type of Series 90-30 baseplate (CPU,
Expansion, or Remote). There are no restrictions as to the maximum number of PTMPM
modules per PLC system, or per PLC baseplate, as long as the PLC power supply has
sufficient capacity and there is sufficient %I, %Q, %AI, and %AQ memory available.
However, as noted in the “Mounting Information” section, it is beneficial to keep the
PTMIM power wiring physically separated from PLC signal wiring in order to reduce
noise coupling; this can have a bearing on which baseplate slots to choose when
mounting PTMPM modules.
Power Supply Requirement
The PTMPM module requires 400 mA @ 5 VDC from the PLC power supply. The
PTMIM does not require a control power input.
Memor y Requirement
Each PTMPM requires the following PLC memory allocation:
%I - 16 bits
%Q - 16 bits
%AI - 25 words
%AQ - 2 words
Configuration
The PTMPM module should be configured in the Series 90-30 PLC as a “Foreign”
module.
PTM Acronyms
PTM
Power Transducer. Consists of PTMPM, PTMIM,
and interface cable.
PTMPM
Power Transducer Processor Module
PTMIM
Power Transducer Interface Module
Ordering Information
The PTMPM module and its PTMIM interface board are considered to be a matched set
and, therefore, they are not sold separately. The two cables, however, may be ordered as
separate items. There are four catalog numbers in the PTM product line:
IC693PTM100 - This system contains the PTMPM, its matched PTMIM, and the 19”
(0.5 meter) interface cable.
IC693PTM101 - This system contains the PTMPM, its matched PTMIM, and the 39”
(1 meter) interface cable.
IC693CBL340 - The 19” (0.5 meter) interface cable.
IC693CBL341 - The 39” (1 meter) interface cable.
Documentation
The user ’s manual will not be available until early in the year 2000. It will be GFK-1734,
Series 90-30 PLC Power Transducer User’s Manual.
GFK-0356P
Chapter 8 Option Modules
8-43