Iran Khodro Pars. Service Manual - part 9

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5

B) Charging battery by charger 

You should first dismantle the battery. Do 

as follows:

-Disconnect negative cable first.

-Then disconnect positive cable;

-Then disconnect the clamp of the battery 

and dismantle the battery from vehicle-

Take the battery to the battery service 

center to be inspected by a pertinent 

expert. Please note followings:

-Check the battery poles and clamps of the 

battery cables to be clean. Open them and 

clean the sulfated residue on the cables.

-Never disconnect the cables from battery 

when the engine is running.

-Never charge the battery without 

disconnecting the cables.

-When the vehicle is not going to work 

for long period (one month or more), 

disconnect the battery cables.

CAUTION

Final voltage of the 12 volt charged 

battery will be equal to 14.10 -14.40.

-Ensure the voltage of both battery to 

be same (12 Volt) when using auxiliary 

battery. Both connection cables 

should have insulated clamps suitable 

for using with 12 Volt batteries.

-If you are not going to use your 

vehicle for a long time, disconnect the 

battery cables. Charge the battery 

every 4 months.

-Since the vehicle start is 12 Volt, if you 

use a 24 Volt battery or two 12 Volt 

battery, your vehicle’s electrical systems 

will be damages. So be sure you use a 

12 Volt battery as auxiliary battery.

The positive cable shoe (red cable) 

must be always connected to the 

positive pole of the battery .To avoid 

the damage to the alternator avoid 

disconnecting it from the battery.

BATTERY CARE & MAINTENANCE

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5

BATTERY CARE & MAINTENANCE

WARNING

In normal situation, batteries produce 

flammable Hydrogen gas which may 

cause explosion and serious injuries. 

Keep flames and sparks away from 

the engine compartment.

-Be careful when working near the 

moving parts of the engine.

-Use flashlight and/or similar lighting 

device in dark and never use matches 

and/or lighter.

-To switch on the engine by battery to 

battery method do in the mentioned 

order, otherwise it may cause firing, 

explosion and/or other damages to 

the vehicle.

-Keep the battery away from children.

CAUTION

In case of disconnecting or changing the 
battery and E.C.U, the vehicle's engine 
should be adjusted in one of the authorized 
dealer of Iran Khodro by pertinent turner.
Never start your machine if the battery 
appears to be frozen.
Make sure the voltage of both batteries 
to be equal (12 V). Leads should have 
insulated clamps which are suitable for 
being used with 12 Volt batteries.
Do  not  disconnect  the  cables  of  the  flat 
battery during jump start.
Never connect the positive (+) terminal 
of the battery to the negative (-) terminal. 
Make sure to keep the jump leads away 
from moving parts of the engine.
Do not install non-standard electrical 
accessories to your vehicle. This may 
cause damages to your vehicle's 
electrical system and battery which are 
not covered by Guarantee. 
Your vehicle should not be started by 
pushing. This starting method could result 
in cam belt and serious damages to your 
vehicles electronic systems which are not 
covered by Guarantee.

Battery Care & Maintenance

A) Always keep the battery case clean.

B) To prevent the poles from becoming 

sulfated, cover them in industrial Vaseline 

or grease. 

C) The electrolyte level in the battery 

should always be kept the same. 

To do that, the battery electrolyte level 

should be checked at least once every 

15 days and if the level drops, to recover 

it by adding only distilled water. Addition 

of other liquids such as industrial water, 

sulfuric acid and…. will inflict irrecoverable 

damage to the battery. If in this case, water 

evaporation volume is more than it should 

be, the vehicle should be taken to an 

authorized representative to be checked.

In addition, prevent the battery cells from 

being left without electrolyte. 

Since its negative plates will synthesize with 

the oxygen in the air in a short time and the 

positive plates will also become sulfated and 

ultimately the battery will become useless. 

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5

BATTERY CARE & MAINTENANCE

Battery Safety Tips

-Do not bang on the battery poles. 

-Prevent short-circuiting of the positive 

and negative poles with each other.

-Never charge the battery more than the 

permissible level, since it will damage 

the battery panels and reduce battery 

performance and life. 

- Ensure the holes made on the battery 

cover bolt are open otherwise the battery 

will explode due to the accumulation of 

gases produced. 

- The battery in its place should be tightly 

installed since strong blows and jolts will 

damage it. 

- Do not keep a charged battery under any 

circumstances since the battery plates will 

become sulfated and the battery useless. 

- Since producing sparks or bringing 

flames near the battery will cause battery 

explosion (due to the hydrogen and oxygen 

produced), producing such conditions 

should seriously be refrained from. 

- It is recommended not to add any chemical 

stuff such as battery tablets, battery vitamins 

and... to the battery's electrolyte. 

- To prevent risk of short circuits, when 

installing  the  battery  on  the  vehicle,  first 

connect the positive pole's cable and then 

the negative pole's cable and when taking 

the battery out, do this in reverse order (first 

the negative cable, then the positive cable).

- Ensure that the vehicle alternator and 

voltage regulator are working properly.

- Do not add additional electrical equipment 

to the vehicle without considering the 

battery capacity. 

- If according to the authorized representative's 

technical expert's opinion, the battery has not 

been used properly, or propre service and 

maintenance for it has not been done or 

battery breakdown is due to a long period of 

inaction and non-usage, the vehicle battery 

will not be eligible under the guarantee. 

WARNING

Over usage of the battery may cause 

firing in vehicle. So insure the electrolyte 

level to be above minimum line.

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*If equipped

HANDLING METHOD IN CASE OF GAS LEAKAGE

Handling Method in Case of Gas Leakage*

Although numerous safety precautions 

have been taken into account within the 

gas system, it is still important to bear in 

mind the following points:

-Inspect everyday your car for gas leakage. 

- Any gas leakage from high pressure fittings 

and in the trunk will be conveyed towards 

exterior by the flexible ventilation hose.

- If you park in closed space with no 

ventilation possibility, it is advised to close 

the valve on top of the container.

-In case of leakage and gas odor from the 

trunk or interior, switch to gasoline and 

close the top lid of the container. Contact 

the authorized workshop to fix defect.

WARNING

- Any repair work such as changing 

or  fixing  the  container's  top  valve  or 

servicing the regulator should only be 

carried out by skilled personnel approved 

by the manufacturing company and 

within the authorized workshop. 

- Also since the container and 

regulator are traceable components, 

therefore any repair or change must 

be duly registered in the associated 

maintenance identification card.

- Any manipulation and fixing of the gas 

system by unauthorized individuals, 

would be considered a breach from 

the conditions of the guarantee and 

repair should only be carried out by 

authorized workshops. 

139

TECHNICAL DATA

6

VEHICL SPECIFICATION PLATE  .................................138

DIMENSION  ................................................................... 139

ENGINE TECHNICAL DATA  .........................................140

CAPACITIES  .................................................................. 141

WEIGHTS  ....................................................................... 142

ANTI-POLLUTION SYSTEM  .........................................143

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VEHICLE SPECIFICATION PLATE

1- The specification plate consists 

of followings:

- Engine number.

- Chassis  number.

- Color number.

- Model.

2- Engine number plate

NOTE

Please mention all referred information 

in specification plate along with other 

information regarding the owner, date 

of delivery and Distance made by the 

vehicle in all your correspondence with  

IRAN  KHODRO  or other associations.

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6

DIMENSION

142

6

TECHNICAL INFORMATION OF THE ENGINES

Engine  Specification    

XU7JP4L3

TU5JP4L4

XUM

Engine serial number

XU7JP4L3

TU5JP4L4

XUM

Volume of cylinder

1761 (cm3)

1587 (cm3)

1905 (cm3)

Diameter & course of the 
piston

83 X 81.4  (mm)

78.5 X 82  (mm)

83×88 (mm)

Proportional compression 

9.3 : 1

10.5 : 1

10/2: 1

Minimum fuel Octane 

95

95

95

Maximum engine power

100hp at 6000 (rpm)

108 hp at 5600 (rpm)

105 hp at 5500 (rpm)

Maximum moment

153 NM at 3000 (rpm)

142 NM at 4000 (rpm)

154 NM at 3750 (rpm)

Normal Gear box

BE3, 5 gears + reverse gear

BE4, 5 gears + reverse gear

BE3 5 gears + 1 rear gear 

Automatic Gear box

--------

AL4 + 4 gears

--

Type of Fuel Injection

Multipoint Fuel Injection 
System

Multipoint Fuel Injection 

System

Multipoint Fuel Injection 
System

Steering wheel

Shoulder type radius of 
turning  (meter)…5.5

Shoulder type            

radius of turning 

(meter)5.5

Vehicle Wheel radius 
(m) ……….5/5

Brakes

Front: Disc type with 2 
shields Back:  Bowl type

Front:  Disc type with 2
shields Back: Bowl type

Front…………Disk  (two-
layer)

Maximum  speed of the  car 183 ( Km/h )

190 (Km/h) Manual gearbox

187 (Km/h) Automatic gearbox

190 (Km/h)

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CAPACITIES

*It's recommended to use the approved brands and packages, offered by the Isaco.

Advises for fuel consumption

To decrease the fuel consumption and achieving minimum fuel consumption, note followings:
1-Ensure intactness of the engine by periodical inspection and maintenance (on time replacement 
of the air filter).
2-Use suitable tires (as per user manual) and check the air pressure of the tires.
3-Drive relaxed and avoid unnecessary accelerating and braking.
4-Avoid driving with high speed on road.
5-Do not carry excess loading
6-Switch off vehicle in long period stops.
7-Plan your intercity trip to avoid heavy traffic hours and paths
8-Park the vehicle in suitable places in various seasons (roofed, shadow).
9-Use suitable low gear during driving in downgrade roads, without pressing accelerator.

Parts of the car

Type of  consumable  

materials

Level of Quality 

Engine oil (petrol type) 
XU7 JPL3 , XUM

10W40

20W50*

API - SL / SJ

Normal Gear box oil

75W80

API  GL5

Hydraulic steering wheel oil

( ATF )

DEXRON   II-D

Brake oil

DOT  4

window washing solution Isopropanol solution

Mixing ratio of 17 to 

83 glass washer/water 

(Summer)

Mixing ratio of 44 to 56 

glass washer/water (Winter)

Anti freezing liquid

Ethylene Glycole liquid

(Mixing ratio of 46 to 54 

anti-freeze and water).

Type of oil and consumptive materials:**

Capacities

-In case of using 20W50/SL/SJ oil, changing of the oil must be done at 10000 km.

Petrol:

The usable petrol in this vehicle is the super petrol without plumb 

with octane 95. If any petrol other than above petrol , is used, there 

will be possibilities of damage and demolition in interior parts of 

the engine due to effect of hammering and self-consuming.

Fuel tank’s volume

Gas (CNG)

75 Lit.

Gasoline

66 Lit.

Capacity of rear trunk (Cubic decimeters)

470

Tire

Dimensions:

185 / 65 R 14 or  195 / 60 R15

Front and back tire air 

pressure (Inside the city)

29 (psi)    2 (bar)

Front and back 

tire air pressure 

(Outside the city)

30.5 (psi)   2.1 ( bar )

Capacity of 

consumable 

materials

(In litters)

Motor oil without filter 4.40

Motor oil with filter

4.75

Normal Gear box oil

1.9

Cooling system liquid 7.4
Fuel tank

66

Front glass cleaner 

container:

2.7

144

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WEIGHTS

Engine Type
conditions

Gasoline (L3)

Manual Gearbox

TU5 

Manual Gearbox

XUM Engine with 

manual gearbox

Bi-fuel engine 

With 75 lit. gas cylinder

XU7PL3(BE3)

  

TU5JP4L4(BE4)

XUM engine 

Approx.Net Vehicle weight(without 

passenger & Auxiliary equipments; 

with a full tank)

1165

1185

1153

1238

Maximum Total weight; with passenger 

& load

1580

1580

1580

1673

Maximum load on Front Axel

900

900

900

----------

Maximum load on Rear Axel

810

810

810

----------

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ANTI-POLLUTION SYSTEM

Pollution Control System

Your vehicle is equiped with pollution 

control system in regard of vehicle 

polluting material.

Catalytic Converter: 

Catalytic converter or Catalyst is used to 

react on exhausting pollutant to produce 

least pollution gases. Lead is of the most 

important factor in breaking or damaging 

catalyst. So it is necessary to use lead 

free gasoline.

CAUTION

-Usage of leaded petrol, damages 

the vehicle engine.

-Ensure that only standard liquid is 

mixed with the fuel.

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INDEX

A

Adjusting Safety Belts                  38

Adjusting The Steering Wheel                86

Air Bag                                  73

Air Pressure Of The Tires                       88

Anti Pinch System                       31

Anti Theft Security System(Immobilizer)    

13

Anti-Lock braking System(ABS)                    68

B

Battery Care & Maintenance                        132

Battery Safety Tips                                    134

Battery To Battery Connection                       131

Brake System                          102

C

Capacities 141

Changing The Battery                   104

Changing The Lamps                        115

Changing The Wheels                          112

Charging Battery                       131

Checking The Coolant                     101

Checking The Motor Oil Level                         99

CNG Parts                              66

Child Safety                         38

CNG System Engine Compartment     66

Controls 10

Conversion From Gas To Gasoline      93

Conversion From Gasoline To Gas      93

D

Demisting 63

Digital Display Screen Guide                     85

Digital instrument Panel                       77

Dimensions 139

Disconnection Of Battery                  104

Driving & Environment                       90

E

Electric Side Glass Lifter                           29

Engine Compartment                       98

Extinguisher 42

F

Filling Of Glass Cleaner Container              100

Folding Exterior Mirror (electrical)                   41

Front Ash Tray                            72

Fuel Conversion Key*                        92

Fuel Filler Flap                           27

Fuses 117

G

Glass Cleaner & Windshield Wipers       14

H

Handling Method In Case Of Gas Leakage 135

Heating / Ventilation                          16

Hydraulic Steering Wheel                   103

I

Ignition Switch                          13

Intelligent Speed Control System         20

Intelligent Windscreen switches                31

Interior Equipment                      71

Introducing CNG Fueling System Placed 

In Trunk Lid                                          67

L

Locking & Unlocking of The Doors       24

Locking / Unlocking Of The Doors     13

Locking/Unlocking of the Engine Cover Door

 28

M

Maintenance Of The Car                    96

Maintenance Of The Vehicle's natural 

leather                                         108

Manual Brake                            87

Manual Gear Box                       87

Mirrors 40,18

Mobile Hands free*                                   48

149

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INDEX

O

Opening the Fuel Filler Flap In Emergency 

situation                                        27

P

Pollution Control system                           143

Puncture 114

R

Rear Ash Tray                          72

Recommendations For Washing The 

Vehicle                                          105

Releasing Of The Lock For Steering Wheel 86

Reserve Gear Warning System              47

Routine Services                         97

S

Safety Of The Road                               91

Safety Of The Vehicle                                  91

Saving In Fuel Consumption                             89

Seat Belts Safety Tips                                 37

Seats 33

Starting The Engine On CNG Mode    92

Starting and Driving                               86

T

Technical Information of The Engine   140

The Clock                                         57

The Method Of Renewing The Permit 

Sticker For Fuelling The Vehicle                    94

Transporting The Vehicle                             110

Tread wear Indicator                                   114

V

Vehicle Specification Plate                      138

Vehicle Transport                            110

W

Warning Lamps                                 82

Weights 142

Winter Precaution                                91