Iran Khodro Dena. Service Manual - part 8

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Auto towing 

Towing vehicle with manual gearbox 

Put the gear in N mode and turn on 

flashers.

Drive with care and avoid violating 

speed limitation for towing, i.e. 50 km/h

Try to keep the towing belt as tight with 

soft brakes. This will prevent impacting 

the belt and its break. 

Use recommendations of skills persons 

for towing.

WARNING

The tower vehicle shall always be heavier 
than the other vehicle to be towed.
The vehicle to be towed shall not have any 
passenger.
You shall put more force on brake pedal 
when the engine is powered off.
Never two a vehicle which is not moving at all.

WARNING

It is advised to make use of a hard rode and 
fixed style for towing. In case of using rode 
or cable, the towing vehicle shall be able to 
brake.
Avoid sudden brakes for safety 
considerations. 
It is advised not to exceed speed from 35 
km/h.

CAUTION

Avoid removing the ignition switch or 

putting it in OFF mode when towing a 

vehicle on four wheels, because this will 

result in locking of steering wheel. It is 

advised to put the switch in A mode.

VEHICLE TRANSPORT

Front loop of the towing 

This loop is designed beneath the front 

bumper and shall be used only to tow the 

vehicle on four wheels.

Back loop of the towing 

The back loop is just used for towing a 

vehicle with the same weight or lighter. 

Never make use of this loop to two 

vehicles on two wheels.

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VEHICLE TRANSPORT

Auto towing with a truck 

Transporting with a truck is advised to 

avoid any kind of accident and sudden 

crashes. 

Towing from back

Avoid towing the car from front wheels 

if possible, if so, drive so slowly in short 

distances.  In this situation, the steering 

wheel shall be locked on straight direction. 

You can also make use of holders to lock 

the steering wheel.

Towing from front

The steering wheel shall be locked on 

straight direction. You can also make use 

of holders to lock the steering wheel.

CAUTION

When you're towing from front wheels 

and running on back wheels, make sure 

that the handbrake is released, because 

of its functioning on back wheels.

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5

Safety recommendations for Battery 

- Never impact battery terminals. 

- Avoid short circuit of positive and negative 

terminals.

- Never overcharge the battery, cause this will 

reduce its useful life and efficiency. 

- Make sure that the screws of battery are 

opened, cause gases compression will be 

result in explosion.

- The battery shall be fastened in its appropriate 

place, cause sudden crashes may result in 

severe damages.

- Avoid keeping the battery in its discharge 

mode, cause sulfate failure of battery plates. 

-  Creating  ignition  and  nearing  fire  to  the 

battery will result in explosion due to 

existence of hydrogen and oxygen, so avoid 

such materials to be near battery. 

- It is advised not to add any additives to the 

battery including battery pill, battery vitamin, 

and alike. 

SERVICE AND MAINTENANCE OF BATTERIES

- In order for short circuit considerations, 

first  plug in positive and then negative 

terminal of battery when you are 

installing battery on the vehicle, and vice 

versa when you're releasing the battery 

from the vehicle. 

- Make sure the appropriate functioning of 

alternator and regulator.

- Avoid adding extra electrical equipment 

without taking into consideration the 

battery capacity. 

- The battery will not be subject to 

conditions of guarantee if:

Inappropriate use of battery

Inappropriate service and maintenance 

Long-time vehicle resting

at discretion of technical experts.

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SERVICE AND MAINTENANCE OF BATTERIES

Emergency battery charging 

In case of failure in powering on the 

engine due to battery issues, take action 

in following manner:

A) Battery-to-battery charging (axillary 

vehicle)

1.Check to ensure both vehicle use 12v 

battery systems, OR it will cause severe 

damages to electric system.

2.Make close both vehicles in a way that 

no connection is made between them.

Short circuit due to negligence of distance 

between two vehicles will result in severe 

damages.

3. Turn off all electric components 

including audio system, etc. turn off 

the engine of auxiliary vehicle, check if 

both vehicles are in N gear, pull up both 

handbrakes, if not, electric components 

will damage and this will not subject to 

guarantee. 

4. Open door of both vehicles and identify 

positive and negative battery terminals. 

You can make use of a lamp if you are 

in a dark place.

5. a battery-to-battery charger cable is 

needed in this step, this is often a black 

and red cable. As according to image 

1, plug the positive terminal of auxiliary 

battery to the positive terminal of empty 

battery.

6. Plug negative terminal of auxiliary 

battery to a metal part of other vehicle 

which is not painted. Make sure that the 

connections are not passing gasoline 

pipes, brake connection and rotating 

parts of both engines. 

7. Now, power on the auxiliary vehicles 

and wait a minute until normal rpm.

8. Now, power on receiver vehicle and 

wait a minutes until normal rpm.

9. Then plug our the cable as shown in 

figure 2.

Auxiliary vehicle

fig (1)

Recipient vehicle

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CAUTION

Final battery voltage shall be equal to 12v, 

i.e. 14,10-14.40

CAUTION

- Make sure that the auxiliary battery is 

compatible with the empty one in respect 

of its voltage. (12v), and connector cable 

have supported. 

- If you are not using the vehicle for a 

long time, plug out battery terminals and 

charge them every 4 weeks.

- Whereas start voltage is 12v, so, making 

use of a 24 v battery will be severely 

damaging, so, just use 12v battery.

- The positive terminal (red cable) shall be 

always plugged to the positive terminal 

of other battery, in order to prevent 

alternator damaging, never allow it 

to function without connecting to the 

battery.

B) Charging battery with a charger

It is needed to release the vehicle's battery, 

and take action as following manner:

1.First, plug out the negative terminal.

2.Then plug out positive terminal. 

3.Now release the battery by means of a 

handle.

4.Deliver the battery to an authorized 

workshop.

Pay attention to the following tips:

- Pay attention that the terminals and 

clamps are clean, if not, release them 

and clean their sulfate materials.

- Never plug out cables when the engine 

is powered on.

- Never take action to recharge battery if 

you did not plug out terminals

- Plug out battery terminals when the 

vehicle is going to rest for a long time, 

i.e. for a month or more.

SERVICE AND MAINTENANCE OF BATTERIES

fig (2)

Auxiliary vehicle

Recipient vehicle

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5

CAUTION

Any kind of changing and/or modification 

of power supply system components 

including fuel parts (ECUU and wiring), 

fuel circuit, injector, caps and doors is 

highly forbidden because of possible 

dangers, unless upon consultation and 

action of after-sale-services network 

experts.

WARNING

- Test the related fuse and replace it with 

a new one if necessary. Making use of 

a fuse with higher voltage may warm 

up the device and there is a danger of 

blazing. 

- The electric system of your vehicle is 

only designed for the current electric 

components installed on your vehicle, 

hence, avoid installing extra electrical 

tools and devices, if necessary, you 

can consult with the skilled experts of 

workshops.

FUSES

Fuse box

Fuse box is designed in two sections, 

inside and outside (hood) of the vehicle. 

The internal one is designed beneath the 

left side of dashboard, near the battery. 

Fuses

The fuses are simple connections which 

shall cut off the power in necessary 

cases in order to avoid damaging electric 

components. In case of malfunctioning 

of an electric component, its fuse may be 

out of use.

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Fuse operation

Fuse 

ampere Fuse

Front seat power

20A

F1

Ignition switch 1,2 / Brake switch power

10A

F2

Radio power

20A

F3

Lighter power

10A

F4

-------------

30A

F5

Vent fan

20A

F6

Starter

10A

F7

Reserve

5A

F8

CN power / Immobilizer power

15A

F9

Back right indicator light

Back rear gear light

Left brake light

Plate light

Right tail light

Background light of back glass lifter

RN power

15A

F10

Back left indicator light

Back right fog light

Back left rear gear

Right brake light

Front and back roof light (door control)

Back left tail light

Back control unit RN power

30A

F11

Reserve

20A

F12

Back windows and mirror heater

Back left windows lifter

Back rights windows lifter

30A

F13

Radio and radio memory

Diagnosis connector power

15A

F14

Fuse box CCN

This node is located beneath the air vent 

and at the left side of the steering wheel.

FUSES

Fuse operation

Fuse 

ampere Fuse

Front dashboard and central glove box lights

Map reading, dashboard, make-up mirror and electric mirrors lights

CCN power

Back windows heater and mirror heater lights

Flasher key light

Central lock key light

Boot opener key light

FN front control power

ICN power

ICN memory power

5A

F15

Diagnosis connector power after switch

Ignition switch 2,3

ABS power supply

A5AA

F16

Air bag

10A

F17

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5

FUSES

Fuses function

Rating

Fuse No.

Electric Seat Supply

20 A

F21

Main switch supply (position 2) air bag unit and air conditioning system

10A

F22

Main switch supply (position 1) lighter

10A

F23

Main switch supply - position 1(motivation of heater relay ، Radio, brake, light, front 

node, central node and instrument panel), Motivation of Glass Heater Relay

10A

F24

Radio permanent supply

10A

F25

Central node supply

20A

F26

Central node supply

20A

F27

Central node supply and motivation of rear door motive relay

30A

F28

Rear Lifting Window

30A

F29

Central node supply (Front lifting window)

30A

F30

Rear window heater

30A

F31

Heater fan supply

30A

F32

Engine ignition

30A

F33

Main switch supply (position 2) immobilizer, diagnostic connector, instrument panel, 

cooler gas pressure sensor, engine unit

10A

F34

Main switch supply (position 2), Anti-brake system (ABS)

5A

F35

Immobilizer permanent supply, diagnostic connector, instrument panel

10A

F36

Rating - type

Relay Function

Relay 

No.

Contact 2- 30A

Electric actuator of 

left front door.

RLY1

Contact 1 - 30A

Trunk Lid Electric 

Actuator

RLY2

Contact 1 - 30A

Mirrors and rear window

heater

RLY3

Contact 1 - 30A

Ventilation Fan Relay

RLY4

Contact 2 - 30A

Rear Lifting Window

(Left)

RLY5

Contact 2 - 30A

Rear Lifting Window

(Left)

RLY6

Contact 2 - 30A

Rear Lifting Window

(Right)

RLY7

Contact 2 - 30A

Rear Lifting Window

(Right)

RLY8

Fuses guide table (cabin)

FUSE BOX AND DASHBOARD RELAY*

This node is located beneath the air vent and at 

the left side of the steering wheel.

* If equipped

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FUSES

Fuse box and FN node

The fuse box and FN node are designed 

at left side of hood. You shall first release 

its clamps to access it. Make sure the 

appropriate fastening when closing it.

The vehicle's owner shall not relocate 

the fuses. Any issue in this part shall be 

analyzed by related experts.

WARNING

Your vehicle's electrical system is 

designed just for the existing selected 

equipment, hence, never install extra 

equipment on it, or consult with IRAN 

KHODRO experts before doing so. Some 

electrical tools or their manner of installing 

will have negative impacts on electric 

control circuits, audio circuits, and battery 

charging circuits. Installing new electrical 

equipment shall only be done by skilled 

experts.

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5

FUSES

Fuse  Operation

Fuse 

Ampere Fuse

Snow wiper motor

30A

F1

Cooler compressor

Windows washer

15A

F2

Double relay II

30A

F3

Double Relay I

30A

F4

Brake II ABS

30A

F6

Brake I ABS

30A

F7

Fan I

30A

F8

Right mirror heater

Front right indicator light

Front right windows lifter motor

Front right door performance motor

Right mirror motor

Right folding mirror

Front right door light

Background light key

Door node power supply

20A

F9

Left mirror heater

Front left indicator light

Front left windows lifter motor

Front left door performance motor

Left  mirror motor

Left folding mirror

Front left door light

Door node power supply

20A

F10

Horn

30A

F11

Door node power supply

Alarm power supply

10A
10A

F12

Engine ECU

10A

F14

Front right fog light

Front left fog light

15A

F16

Fuse  Operation

Fuse 

Ampere Fuse

Front left indicator light

Left high beam

Left tail light

Right low beam light

20A

F17

Front right indicator light

Right high beam light

Right tail light

Left low beam light

20A

F18

Central node power supply II

40A

F19

Start power supply

50A

F20

Central node power supply I

60A

F21

Fan II

40A

F22

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5

FUSES

Fuse

No. Rating

Fuses function

1

40A

Electric supply for ignition switch

2

30A

Relay switch for fog lamp/horn

3

40A

BCM Inside systems electric 

connection supply

4

30A

BCM Inside systems electric

connection supply 

5

40A

Fan (High speed)

6

30A

Fan (Low speed)

7

30A

Brake (ABS)

8

40A

Brake (ABS)

9

-----

-----

10

20A

Front node supply

11

15A

Front node supply

12

30A

Front node supply windshield

wiper and relay for windshield

washer pump 

13

-----

Reserve

14

30A

Double relay supply

15

10A

Fuel pump supply

16

10A

Engine unit supply

17

-----

Reserve

18

-----

Reserve

19

-----

Reserve

20

-----

Reserve

Relay 

No.

Relay Function

Rating - type

RLYa

Relayt switch for engine 

control

30A - 1 Contact

RLYb

Relay switch for fuel 

pump

30A - 1 Contact

RLY1

Relay switch for fog lamp 30A - 1 Contact

RLY2

Relay switch for horn

30A - 1 Contact

RLY3

Relay switch for 

windshield wiper

30A - 2 Contact

RLY4

Relay switch for 

windshield wiper

30A - 2 Contact

RLY5

Relay switch for fan (high 

speed)

40A - 1 Contact

RLY6

Relay switch for fan (low 

speed)

30A - 1 Contact

RLY7

Relay for fan

30A - 2 Contact

RLY8

Relay for windshield 

washer pump

30A - 1 Contact

Engine Compartment Fuse box *

Fuse box is in the right part of the engine 

compartment. To access the fuse located 

in the engine compartment, unclip the 

fuse box cover.

Close the fuse box cover carefully when 

you have finished.

Vehicle owner shall not tamper fuse 

connection.

Any problem in this part should be 

checked by authorized experts.

Fuses Guide Table *

Relays Guide Table *

* If installed in your car

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CHANGING LAMPS

Lamp

watt

No.

Front high light

H7-55W/12V

1

Front low beam light

H1-55W/12V

2

Meeting light

LED

3

Front indicator light

PY-21W-12V

4

Front fog light

H1-55W-12V

5

Tail light / brake warning light

P-21W/12V

LED

6

Back indicator light

PY-21W/12V

7

Rear gear light

P-21W/12V

8

Back fog light

P-21W/12V

9

Above brake warning light

LED

10

Mirror indicator light

LED

11

Boot light

5

12

Make-up mirror light

5W/12V

13

Study lights

5W/12V

14

Door light

LED

15

Plate light

5

16

Dashboard light

5W/12V

17

WARNING

Check up the external lights operation key before starting to drive. 

When replacing nay of lights, switch it off to avoid short circuit.

Lamps are vacum which may be broken at replacing and cause injury.

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5

WARNING

Plug out the main power supply before 

replacing the lamps, then plug it again 

after replacing the lamp.

Low beam light

1.Open the cap counterclockwise. 

2.Plug out power 

3.Release its clamp with a side push

4.Replace the lamp according to baselines

5.Install the clamp appropriately

6.Plug in the power

7.Fix the cap clockwise.

High beam light

1.Open the cap counterclockwise. 

2.Plug out power 

3.Release its clamp with a side push

4.Replace the lamp according to 

baselines

5.Install the clamp appropriately

6.Plug in the power

7.Fix the cap clockwise.

Front indicator light

1.Open the cap counterclockwise.

2.Release the lamp by pushing and 

pulling counterclockwise, and replace it 

using a clean cloth.

3.Fix the cap clockwise.

CHANGING LAMPS

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5

WARNING

Plug out the main power supply before 

replacing the lamps, then plug it again 

after replacing the lamp.

Front fog light

1.Open the cap counterclockwise. 

2.Plug out power 

3.Release its clamp with a side push

4.Replace the lamp according to 

baselines

5.Install the clamp appropriately

6.Plug in the power

7.Fix the cap clockwise.

Back fog light

1.Plug out the power supply 

2.Open the cap counterclockwise.

3.Release the lamp by pushing and 

pulling counterclockwise, and replace it.

4.Fix the cap clockwise.

CHANGING LAMPS

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Back lamps set

In order to replace the back lamps:

Put out the back floor mat

1. Plug out the main power supply 

2. Loose three screws of body connection 

and release whole set of back lamps. 

After replacing the lamp:

3. Install the sealing rubber on its 

appropriate place.

- put the whole set of back lamps on tis 

appropriate position, so the three screws 

will be located on their own hole.

4. Adjust the side and fix it tightly

- Tightly fix three screws as shown in the 

image

5 - Plug in the main power supply

6 - Put in the boot floor mat in its appropriate 

place.

CHANGING LAMPS

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CHANGING LAMPS

Rear gear light

1.Open the cap counterclockwise.

2.Release the lamp by pushing and 

pulling counterclockwise, and replace it 

using a clean cloth.

3.Fix the cap clockwise.

Back indicator light

1.Open the cap counterclockwise.

2.Release the lamp by pushing and 

pulling counterclockwise, and replace it 

using a clean cloth.

3.Fix the cap clockwise.

Brake light

1.Open the cap counterclockwise.

2.Release the lamp by pushing and 

pulling counterclockwise, and replace it 

using a clean cloth.

3.Fix the cap clockwise.