Iran Khodro Dena. Service Manual

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LIGHTS AND INDICATORS

Front fog lights

Turn up one step the middle part of

indicator lever to turn on the front fog lights.

This will light up an indicator on the display

screen.

These lights will be turned on only when

the small lights are on .

CAUTION

It’s better to change the status of lights with

a short pause in each 1,2 or 3 modes.

WARNING

Precautions of driving at night

Always make sure the appropriate

functioning of lights and electrical equipment

and adjust the lights. In case of vehicle's

overload, special care shall be focused not

to cover the lights by any object including

dirt, mud, snow, etc

Back fog lights

Turn up two step the middle part of indicator

lever to turn on the back fog lights. This will

light up an indicator on the display screen.

These lights will be turned on providing

that:

only when the small lights are on.

Try to make use of these lights only

in places with low vision, because in

other cases, these will procure vision

interruptions for other vehicles.

Adjusting headlights height

By this mechanism, you will be able to

adjust the height of headlights with respect

to the load in vehicle and subsequently

increase or decrease of the vehicle weight.

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SNOW WIPERS AND GLASS

WASHING

Snow wipers

The snow wipers and glass washer can

controllable through the lever on right side

of the steering wheel when the ignition

switch in open.

0- Snow wipers OFF

1- Snow wipers ON with timer (speed

of wipers move will be arranged by the

vehicle’s speed)

2- Slow speed

3- Rapid speed

CAUTION

Make sure that the wipers are not frozen at freezing climates. (risk of warming up the snow wiper motor)

Analyze the status of wipers; replace them in case of malfunction. (each year approximately)

Clean the windshield regularly, if you power off the engine before complete cycle of wipers, the wipers will remain in their current position.

When opening the hood, make sure that the wipers lever is located on 0 position. (risk of injury)

Single cycle of snow wipers

This works by pulling the related lever once

downwards.

Holding the lever down will make the

movement continuous.

Glass washing

This works by pulling the lever towards

yourself, on pulling will makes it to cycle

for three times, continuous keeping the

lever will make the movement continuous.

The water will be sprayed immediately

by pulling the lever, for 0.7 seconds, then

the wipers will cycle. Continuous pulling

will make the cycle and water spraying

continuous. The fourth cycle for complete

cleaning will be started after 3 seconds.

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BRAKES

Brake pedal equipped with booster

The foot brake pedal is equipped with

a booster, but is active only when the

engine is powered on. Not having this

mechanism causes more needed for on

pedal for braking.

Pay attention to the following tips:

Never drive with N gear and engine OFF

Pay special attention when transferring

you are towing up the vehicle with engine

OFF.

CAUTIONS

Turn the tire on pedestrian side when

parking at a slope place, then pull up

the handbrakes.

Indicating the icons of

and

on the display shows that

the handbrake is not released, or

released inappropriately.

WARNING

The performance of ABS is not

dependent on the inflicted force

of the pedal, and it is advised to

inflict a high force on the pedal at

emergencies. This is not required to

press the pedal consecutively (to fill

in the brake pump)

Direct the vehicle to the nearest parking

lot in case of powering off for any reason

and avoid unnecessary brake because

this will reduce the remained force in the

booster.

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BRAKES

CAUTION

When you are driving, always make

sure that the handbrake is released,

because its being up may cause

brake components warm up and

mechanical issues.

Handbrake

The handbrakes only lock the back tires.

Pull up the handbrake to activate it. Pull

up the handbrake completely after each

parking without pressing its tail key, this

key is used when you want to release

the handbrake. When you release the

handbrake, its indicator light will be

disappeared.

In slope roads, further to pulling the

handbrake, the driver shall put the

vehicle into gear, i.e. gear 1 or gear R, in

accordance with the slope direction.

WARNING

When the engine is powered off, more

force shall be inflicted on brake pedal

for braking. Always ensure appropriate

functioning of all components before

starting to drive.

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ANTI LOCK BRAKING SYSTEM (ABS)

Anti Lock Braking System (ABS)

This is a mechanism to prevent wheels

locking when pressing the brake pedal,

so, the brakes will perform better and

there exists more control on steering

wheel, finally causes more safety for the

vehicle and passengers.

When the wheels are quivering on brakes,

there exist risks of loss of control specially

in slippery roads. Now, the necessity

of using ABS brakes become more

evident. This system has a special role

on controlling the inflicted force of brakes

electronically and actually will adjust its

level with the road level changing status.

In hydraulic brake systems, pressing the

pedal will cause ever-increasing force on

the wheels which may cause locking.

Modern brake mechanisms like ABS,

actually prevents wheels locking and

brings us more safety. ABS has actually

control on each wheel separately at the

time of braking, control the force inflicted

on electronically and prevents wheels

locking, which will cause a great safety at

braking times specially in slippery roads

in respect of vehicle’s steering.

The benefits of ABS system can be

summarized as follows:

1.Better steering capabilities and more

stability at braking times (in straight and

winding roads)

2.Better performance of steering wheel at

braking (in straight and winding roads)

3.Reducing the responsibilities of the

driver

4.Avoid tires erosion in respect of

persisting against locking and glide of

tires.

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ANTI LOCK BRAKING SYSTEM (ABS)

Observe the following tips if your vehicle is
equipped with ABS system:
- Whereas the ABS is actually a force balancer,

so, pay attention to inflict enough force, not
extra force, to the pedal.

- A quivering feeling of pedal on slippery roads

is natural and is arising from anti-lock system.

- Hearing brake sounds of wheels specially

on slippery roads is natural which is arising
from the operations of ABS system. In case
of any error, the messages of

will

be shown on display.

- The indicator of

will be shown

when starting the engine, but it shall surely
disappear.

- When the light is not turned on at start time, or

remained turned on, this indicates any error.
In this case, try to transfer the vehicle to an
authorized workshop.

- If both indicators of

lights up

simultaneously, try to stop the vehicle
immediately and transfer your vehicle to the
nearest authorized workshop.

WARNING

Having been equipped with ABS system

shall not be deemed as a factor for speedy

driving, actually ABS will not do anything for

safety, and the Driver shall take care of his/

her driving behaviors.

Just like ordinary brake system, more

pressing force of pedal in ABS systems will

increase the brake force.

When driving at slippery roads, pay attention

that the brake time may last more. If passing

water passages or washing your vehicle, try to

brake several times to help the brake system

come back to normal status.

Electronic Brake Force Distribution System

The EBD system will actually arrange

the rate of brake force in front and back

wheels, and prevents more force on one

side. This mechanism actually creates

an optimized brake force in both front

and back axles, and creates brake force

distribution on four wheels simultaneously

and brake efficiency becomes maximum.

Also, making use of EBD, the force valve

can be omitted and EBD guarantees the

optimized brake force distribution on four

wheels.

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AIR BAGS

Air Bags

In addition to seat belt with pretension

belt, your vehicle is also equipped with

AIR BAG system.

When the ignition switch is ON, the air

bag indicator light

will appear on the

display and flash for 6 times, if it does not

disappear, this indicates a failure in air

bag.

The Driver’s air bag is located on behind

of the steering wheel and the phrase

“SRS Airbag” is inserted on it.

The passenger’s air bag is located on

above right side of the dashboard and the

phrase “SRS Airbag” is inserted on it.

CAUTION

If the flashing indicator of air bag

does not disappear after 6 flashes,

the vehicle’s owner shall immediately

refer to the nearest IRAN KHODRO

mechanical workshop, to consider

the issues. Needless to say that

the vehicle’s owner will not be at all

responsible for any other damages.

The Vehicle’s air bag is designed on a

way that it prevents injury only in severe

accidents, and is not designed for impacts

from back, side, and overturn and light

accidents. Actually, this safety system

is designed for protection and safety to

Driver and front passengers just in severe

accidents. Air bag will function only in one

accident, and gets fill and empty in a way

that you will not even feel its activation.

The activation of air bag will not interrupt

your vision and is not so hard that makes

you incapable of leaving the vehicle.

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AIR BAGS

The air bag system procures appropriate

safety only when the seat belt is fastened in

appropriate position. Always try to seat at the

end of seat, in straight position and leaning to

the seat back.

Never lean to the steering wheel and vehicle’s

door.

WARNING

ONLY the Seat belt which is fastened

appropriately will have enough function

and efficiency. According to the type of

impact, the pretension system will functions

simultaneously with the air bags. In case

of malfunctioning any of above modes or

failure in system, the warning light of air

bag will be turned on.

In order for more safety considerations,

always keep the front seat belts as

fastened for maximum efficiency of air bag.

Never install child seats on front seats,

because if the air bag functions, severe

damages will be inflicted on the child,

even may cause in death. In emergency

cases, you shall inactivate the air bag of

front seats, whose indicator will appear on

display.

Air bag service and maintenance

The air bag shall be wholly replaced by

authorized mechanical workshops of

IRAN KHODRO if it functions once.

Disconnect the power cable at least 90

seconds before electrical repairs in order

for maintenance services of or preventing

untimely function of the air bag system,

then put the start switch on LOCK mode.

Dismantling the vehicles whose air bag

did not function is a very dangerous

action. You shall first refer to authorized

workshops of IRAN KHODRO to cancel

the operation of air bag.

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Passenger’s air bag label

This label is attached to side part of the

dashboard which means that avoid putting

child on front seats, when the inactivation

switch of air bag is ON, passenger’s

seating when the air bag is inactivated is

so dangerous.

Immediately activate the front air bag after

leaving the child from that seat in order for

safety considerations. Always make sure

that the inactivation light of passenger air

bag is OFF.

WARNING

Any repair of passenger’s safety system including pretension, air bag, ECU, wiring, etc., or

making use of these equipment on another vehicles is forbidden.

Make use of standard steering wheel procured by the automotive company.

Covering the air bag is forbidden.

Never attach nay tools on the air bag system.

Any modification on air bag system is forbidden.

Opening the steering wheel is forbidden.

Check up all safety tools in case on an accident.

The pretension system and air bag tools shall be only repaired or modified by authorized

workshops of IRAN KHODRO Co., only by skilled experts therein, in order to avoid unexpected

errors and happening in this regard.

Turning the bags on/off shall be only done when the engine is powered off.

In case of failure in air bag’s switch, installing the baby seat on front seat is forbidden.

Negligence in making use of seat belts by the passengers may be result in severe damages in

case of functioning air bags.

AIR BAGS

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MAINTENANCE

Maintenance considerations for the

Owner

In addition to regular and periodical

services and repairs, some simple

considerations are advised herein for

more maintenance which are to be done

by the owner himself/herself.

Daily monitoring

- Performance of the lamps, indicator

lights, snow wipers, glass washers, and

warning lights.

- Performance of seat belt and brakes

- Leakage of any liquid which shows any

liquid leakage.

Weekly monitoring

- Level of engine oil

- Level of coolant

- Level of brake oil

- Level of hydraulic steering wheel oil

- Level of glass washer liquid

- Level of tires air and its conditions

- Performance of cooler

Special conditions

In case your vehicle is permanently

parked in dusty areas or in cold climates,

it will need special cares which may be

advised by authorized workshops.

Ordinary services

Safety, reliability and performance of your

vehicle depends directly to its manner

of maintenance. The responsibility of

vehicles maintenance shall be borne

with the owner. Always make sure that

the engine oil, monitoring, brake oil and

coolant are appropriate.

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WARNING

- Always keep eyes on the level of

engine oil if your vehicle is running at

high speed with most of the times.

- Any kinds of unusual liquid shortage

or tires erosion shall be reported

to mechanical workshops of IRAN

KHODRO.

MAINTENANCE

Safety in garage

In case of necessary need for repair in

garage, please pay attention to the following

tips:

- Keep your hands and clothes away from

mobile parts.

- If you powered off the engine right now,

avoid touching hot parts like exhaust,

engine's coolant liquid and its tools.

- Never touch the engine and other electrical

parts when the engine is powered on or the

ignition switch is open.

- Avoid powering on the engine on roofed

areas because of risk of exposing toxic

gases.

- When the vehicle is lifted only by a jack,

avoid mechanical actions beneath the

vehicle.

- Make sure that uncovered wires and other

electrically dangerous tools are away from

the engine.

- Make use of special uniforms at the time of

mechanical actions.

- Put out your jewelry and bracelet when

performing mechanical actions on the

vehicle.

- Avoid touching or attaching the battery

terminals with metal tools.

Toxic materials

The liquids used in the vehicle's engine

are totally toxic, hence, avoid contacting

them with your body, these liquids include

battery acid, anti-freezing, brake oil and

hydraulic steering wheel oil, gasoline,

engine oil and additives of washers. Pay

attention to the manuals attached to these

materials.

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ENGINE COMPARTMENT

Opening the hood

1. Pull the release hook of hood from

driver's side within the vehicles, then the

hood will slowly com up a bit.

2. pull up the safety clamp of hood and

open the hood.

3. Put out the leaning rode from its part.

4. Put the leaning rode on its appropriate

hole.

Closing the hood

Pull down the leaning rode then the hood,

then release it from 30cm distance. Make

sure that the hood is closed appropriately

by pulling up its front part a little. The hood

shall be fixed appropriately.

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WARNING

- At the time of replacing engine's oil, always keep eyes not to leak oil on other

engine parts because of blaze danger.

- Never forget covers fastening, because leakage of oil on other parts is highly

flammable.

- Display will indicate the oil level when it is less than the minimum level, and extra

levels are not being displayed.

- Stand away from the electrical fan of cooler even when you powered off the engine,

because it will keep rotating from several seconds.

- Permanent contact with engine oil may result in skins diseases including

inflammation and skin cancer. Wash your skin carefully in case of any contact with

above materials.

ENGINE COMPARTMENT

Guide of the hood

1.Engine oil tank

2.Measuring rode of engine oil

3.Engine oil cover

4.Glass washer tank

5.Radiator cap

6.Battery

7.Hydraulic steering wheel tank

8.Hood's fuse box

WARNING

- Always keep eyes on the level of

engine oil if your vehicle is running at

high speed with most of the times.

- Any sudden reduction in vehicle's

liquid or unusual erosion of tires

shall be immediately reported by the

authorized workshops.

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100

ENGINE COMPARTMENT

Checking up the engine oil's level

check up the engine oil every week and in

case of using the vehicle for long hours.

Analyze the engine oil when the engine is

ward and the vehicle is parked in flat place

Manner of monitoring the engine oil

level

Park the vehicle in a flat place. Warm up

the engine, then power off the engine

and measure the engine oil's level after 5

minutes.

WARNING

Never mix the engine oil with other

additive, because it may cause severe

mechanical losses.

WARNINGS

- The radiator cooler may start

rotating anytime, so, take care

when working n the hood.

- At the time of replacing engine's oil,

always keep eyes not to leak oil on

other engine parts because of blaze

danger.

- Never forget covers fastening,

because leakage of oil on other

parts is highly flammable.

- Engine oil replacing: Replacing

the engine oil when it is hot, one

shall take special case because of

danger of blazing due to leakage of

oil on other parts.

- Never power on the engine in roofed

areas because of existence of toxic

gases there.

Pouring engine oil

open up the engine oil cover, pour the engine

oil three. The engine oil's level shall never

exceed from the maximum level showed on

the measuring rode.

Refer to the Maintenance Manual guide. in

order to get more information in this regard.

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101

Coolant liquid analysis

The coolant shall be checked up weekly

when the vehicle is parked in a flat ground

and this system is cool. The coolant shall

be between min and max marks inserted

on the wall of radiator.

Filling up the radiator

Waite 15 minutes if the engine is hot until

its temperature comes less than 100

degree centigrade, then open up its cap

by means of a cloth and slowly open it.

Note: if this filling needs more than 1

liter, it is unusual and you shall refer to

authorized workshop. Always make sure

that the radiator cap is fixed up to its

second step.

You can make use of pure water to fill the

radiator in emergencies when determined

anti-freezing is not available but remind

CAUTION

In case of dismantling any parts of

coolant system (except radiator), the set

up actions shall be against made by the

authorized workshops.

that this action will decree the anti-

freezing index of the radiator.

Always use the antifreeze with an advised

formula and with the approved brands of

ISACO.

Note: drainage and filling up the coolant

is a maintenance service which need

enough knowledge and shall be done by

skilled experts and by authorized dealer

of IKCO.

Engine coolant will resist against freezing

up to -30 degree centigrade.

Anti-freezing

Anti-freezing includes anti-erosion

materials. No only during winter, but

during all seasons, the proportion of water

to anti-freezing Liquid shall be between

40 to 50 percent.

In order to make sure of the anti-erosion

index of the liquid, the anti-erosion shall

be monitored and replaced by IRAN

KHODRO authorized workshops.

WARNING

- The anti-freezing liquid is toxic and its

drinking is fatal. Always keep it in its

special package away from reach

of children.in case of its drinking,

immediately refer to a clinic and avoid its

contract with your eyes, skins and body.

- Never open the radiator cap up to passing

one hour of engine's powering off.

ENGINE COMPARTMENT

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Iran Khodro Dena. Service Manual - part 6