Iran Khodro Dena. Service Manual - part 9

134

5

Front roof light

Put a screwdriver carefully at the tail of 

lamp and release the whole lamp set 

completely. 

Hold the whole lamp set and release the 

lamp base. Put out the lamp and replace 

it.  Make  sure  that  the  base  is  fixed 

appropriately, and then fix the whole set 

in its correct location.

Back roof light

Put a screwdriver carefully at the tail of 

lamp and release the whole lamp set 

completely. Hold the whole lamp set and 

release the lamp base. Put out the lamp 

and replace it. Make sure that the base is 

fixed appropriately, and then fix the whole 

set in its correct location.

CHANGING LAMPS

135

5

CHANGING LAMPS

Vehicle's plate light

Pull the light into left side, then rotate it 

down to release it. Turn the lamp base and 

release it, release the lamp from its base. 

Replace the lamp.

Door light

This light is equipped with the diode.

Please refer to IRAN KHODRO authorized 

workshop in case of any failure.

Third warning light (red)

This light is equipped with the diode.

Please refer to IRAN KHODRO authorized 

workshop in case of any failure.

136

5

Make-up mirror light

This lamp is not renewable. To do that, 

you shall purchase the whole set from 

IRAN KHODRO authorized workshop.

WARNING

Lamps are vacum which may be 

broken at replacing and cause injury. 

Boot light

Put a screwdriver at the tail of lamp line, 

take put the whole set and release the 

lamp, then replace it with a new one and 

appropriately put in the whole set in its 

correct location.

Indicator light on the mirror

First release the clamps of side mirror.

Open the screws of mirror motor and 

mirror template, open two screws at the 

end and finally replace its LED with a new 

LED, and fix it again.

CHANGING LAMPS

137

TECHNICAL INFORMATION

6

WARNING AND PLATES LABELS ...................... 136-137

ID NUMBERS ................................................................. 138

TECHNICAL INFORMATION OF THE ENGINE .. 139-141

FUEL CONSUMPTION ................................................. 142

WEIGHTS  ....................................................................... 143

VEHICLE DIMENSION  ................................................ 144

POLLUTION CONTROL  ............................................. 145

138

6

WARNING LABELS AND PLATES

To open the hood:

Hold it in 30 cm distance, and then 

release it to be closed.

Never force on the hood by hand.

139

6

Do not place rear facing 

child seat on the front 

passenger seat with air 

bag death or serious 

injury can occur. 

In necessary, you shall 

turn of the airbag of front 

passenger.

Please turn off the 

airbag located on side 

direction of dashboard.  

Air bag Warning

VIN label

WARNING LABELS AND PLATES

140

6

ID NUMBERS

ID Numbers

You shall read out these numbers in case 

of contacting IRAN KHODRO workshops 

and have any question about the engine 

or gear box.

Vehicle's ID plate 

1.The plate with vehicle's ID numbers 

inserted on it is located in hood, in 

a separate plate above the engine 

compartment.

2.Engine No.: this is inserted opposite 

cylinder block in a horizontal manner.

3.Gear box No.: this is inserted in front of 

gear box on a plate.

141

6

ENGINE TECHNICAL DATA

Characteristics / engine

EF7NA 1/7 i

Capacity (cc)

1646

Ignition priority

1-3-4-2

Slow round of engine

750 rpm

Inner diameter of the cylinder 

78.6 mm

Pistons stroke

85 mm

Number of cylinders 

4

Number of valves

16

Compression ratio

11:1

Gear box

BE 3 5gears+1 rear gear

Maximum engine capacity 

(gasoline consumption)

Maximum engine torque 

(gasoline consumption)

115 hp at 6000 (rpm)
157NM/4500(rpm)

Fuel octane

95

142

6

Capacities and consumable

fuel tank

60 L

Gear box (dry mode)

1.9 L

Cooling system (dry mode)

Capacity: 7.5 L (ethylene glycol fluid 

/mixing ratio is 46 to 54, antifreeze 

and water)

Windows washer tank

3.4 L

Windows washer liquid 

Isopropanol liquid 
- Mixing ration is 17 to 83 washer 
liquid /water(in summer)
- Mixing ration is 44 to 56 washer 
liquid /water(in Winter)

Hydraulic steering wheel oil

1.2 L (ATF Dexron II-D oil)

Brake oil

0.52 L (ABS) (DOT4)

Technical characteristics of appropriate engine oil to be used*

Allowed engine oil (standard 

with high quality)

10W40 API SL

Volume of needed engine oil at 

replacing

5.5 L (with filter)
5 L (without filter)

Correct KM of oil replacing 

Per 12000  km (easy mode)

Per 10000  km (had mode)

Oil filter

Cartridge

Oil filter replacing time

Coincident with engine oil

Engine oil checkup period

Per 1000 LM

Allowed Range: 4.45 L to 5.2 L

Allowed vaporization of 

engine oil per 1000 km

0.2 L (200 cc)

Important tip:

All SAE 20W50 pols are not allowed in EF7 motors.

Hard conditions:

Towing, caravan transport, barn installation in long journeys, driving in dirt roads and dusty areas,  repetitive driving of a short road less 

than 8 km in each period, driving at low speed in long roads, long term of vehicle resting. 

ENGINE TECHNICAL DATA

143

6

Battery details

Type of battery

MF 7 SEALED OR LMF

Voltage

12 v

Charge system

Alternator

Cooler

Type of cooler gas

R-134a

Wheels and rubbers

Wheels

Steel 6J15 or aluminum 6.5 J15

Rubbers

185/65R15

Adjust please

Tires air pressure

Front

Back

In ordinary driving conditions 

(urban and suburban)

2 bar (29 psi)

2 bar (29 psi)

Driving in highway

2.1 bar (31 psi) 2.1 bar (31 psi)

ENGINE TECHNICAL DATA

144

6

Fuel Consumption 

In order to decrease the fuel consumption 

and accessing the least fuel consumption, 

please pay attention to the following tips:

1.Always make sure of appropriate 

functioning of engine by means of 

periodical inspections according to the 

user manual for example for air filter on-

time replacing.2.Make use of appropriate 

tires for the vehicle according to the use 

manual and always adjust the tires air 

pressure.

3. Drive at patience and avoid sudden 

brakes and speedy driving. 

4. Avoid driving at high speed at roads. 

The optimized fuel consumption is at 90 

km/h.

5. Put out extra objects from the vehicle. 

6. Power off the vehicle's engine in long 

stops. 

7. Plan for inter-city driving so as not to 

drive at rush hours and not to stock long 

hours in the traffic.

8. Park the vehicle in appropriate places 

in different seasons, for example in 

respect of sunlight or snowing, and try to 

park your vehicle in roofed parking.

9. Try to make use of heavy gear when 

you are driving at slope roads in way that 

there is no need to press the gas pedal 

anymore.

FUEL CONSUMPTION

145

6

DENA (kg)

          Engine                                       

Weights (kg)

EF7 Engine (gasoline consumption)

EF7 NA

Approximate vehicle weight without passenger with full 

fuel tank and without extra equipment

1258

Maximum vehicle weight with passenger and load

1650

Maximum allowed load of back axles

810

Maximum allowed load of front axles

900

WEIGHTS

146

6

VEHICLE DIMENSIONS

Length of vehicle

4559.2 mm

Vehicle's width with side mirrors

1944 mm

Vehicle's height

1460 mm

Distance of wheels

2671 mm

Front wheels axle distance with front shield

930.5 mm

back wheels axle distance with back shield

957.7 mm

Wheels width distance

- Front

- Back

1450mm

1440 mm

Turning steering wheel to lock

3.1

Vehicle's turning circle diameter

11 m

Boot capacity

500 L

147

6

AIR POLLUTION CONTROL

Air pollution control

Fortunately, your vehicle is equipped with 

a modern air pollution system in order to 

control automobile pollutants.

Catalyst converter

A catalyst converter or catalyzer is 

designed in your vehicle in order to 

convert output gases into non-pollutant 

gases.

Leaded gasoline is the most effective 

factor in failure of this system, hence, 

making use of unleaded gasoline is 

necessary.

CAUTION

Negligence in making use of 

unleaded gasoline will damage your 

vehicle's catalyst.

Avoid adding any non-original 

additives like injector washers, 

gasoline oil and gasoline octane 

protector with the standard unleaded 

gasoline. 

150

7

INDEX

A

ABS brake 

90

Activating alarm system 

63

Adjusting steering wheel angle 

57

Airbag 92

Alarm system 

63

Ampere indicator lights 

69

Anti-freezing 101

Anti-obstacle protective system* 

50

Auto towing with a truck  

119

Automatic air ventilation  

54

Automatic locking 

63

B

Back ashtray 

57

Back fog light replacing 

130

Back fog lights 

86

Back indicator light replacing 

132

Back obstacle warning system 

82

Back roof light replacing  

133

Back roof light 

52

Back towing 

119

Back windows locking key 

49

Battery  

104

Battery charging with charger device  122

Battery common failures  

104

Battery instant charging  

121

Battery replacing 

105

Battery safety considerations  

120

Battery service and maintenance 

120

Body color polishing  

110

Boot access gate 

59

Boot light replacing 

135

Boot locking/unlocking 

27

Boot opener key 

60

Brake light replacing 

132

Brake oil 

102

C

Capacities and consumables  

141

Car wash  

108

Catalyst converter  

146

Central lock key 

60

Central lock 

60

Children protection safety lock 

27

Children safety 

36

Coolant liquid monitoring 

101

D

Daily monitoring 

96

Dashboard  

59

Digital display guide 

 72

Dismantling sport ring 

116

Doors automatic locking 

26

Doors automatic unlocking 

26

Doors light replacing  

134

Doors locking/unlocking 

26

Driver's companionship in dark areas  62

E

E-brake force distributer system 

91

Elbow  

59

Electric folding mirror* 

48

Electric mirror adjustment  

47

Engine compartment guide  

99

Engine oil level monitoring 

100

Engine oil monitoring   

102

Engine's technical information 

140

F

Fastening seat belts 

43

Firefighting capsule*  

45

Flashers  

60

Foot brake with booster 

88

Force pretension and limiter system  44

Front ampere audio alarms 

75

Front ampere display screen 

66

Front ashtray  

57

Front fog light replacing  

130

Front fog lights 

86

Front glove box 

58

151

7

INDEX

Front high beam light replacing 

129

Front indicator light replacing 

129

Front lights height adjustment 

86

Front low beam light replacing 

129

Front mirror 

47

Front roof light replacing 

133

Front roof light 

52

Front seat belt height adjustment 

43

Front towing 

119

Fuel consumption  

143

Fuel consumption reduction and 

environmental protection 

80

Fuel restart key  

84

Fuel system 

83

Fuel tank cap 

83

Fuse box FN 

125

Fuses 123

G

Gears position 

81

H

Handbrake 89

Heating and ventilation  

53

High and low beams lights  

85

Hood unlocking  

98

Horn 85

Hydraulic steering wheel oil monitoring  103

Hydraulic steering wheel 

103

I

ID numbers 

139

Ignition switch  

79

Inactivating alarm system 

63

Installing snow wiper 

107

J

Jack location beneath the vehicle 

115

K

Key set 

26

Keys of Audio equipment on steering 

wheel 61

L

Lamps replacing  

128

Left and right indicator lights 

85

Lights keys 

85

Locking hood 

98

Locking steering wheel 

79

M

Maintenance  

96

Make-up mirror  

48

Make-up mirror light replacing 

135

Manual gear box 

81

Manual locking/unlocking  

27

Mirrors indicator lights replacing 

135

P

Pollution control  

146

Pouring brake oil 

100

Pretension seat belt 

44

Putting jack beneath the vehicle 

115

Q

Qualitative tips of car wash process  111

R

Radiator filling 

101

Rear gear light replacing 

132

Remote battery replacing 

29

Remote locking/unlocking 

26

Roof light timer 

62

S

Safety anti-theft points 

 28

Safety in garage  

97

Safety points at Driving 

81

Seat belts safety considerations  

42

Seats 31