Iran Khodro Bardo. Service Manual - part 6

86

5

Do you know...

That main function of the vehicle’s gasoline 

filter is refinement and filtering the impurities 

in the gasoline and improving the fuel 

combustion in the vehicle’s engine cylinder.
Special paper, with very small pores, is used 

in the internal structure of the Gasoline filter. 

These pores are gradually closed by the 

impurities in the gasoline.
Blockage  of  the  filter’s  pores  causes 

reduction of its efficiency, disturbance in the 

engine combustion process and increase of 

the fuel consumption. Therefore, considering 

following conditions
Environmental and road conditions

Better combustion of the fuel in engine 

Un-necessary pressure on the oil pump

Decrease of the fuel consumption

 Replace  your  van  gasoline  filter  by 

standard filter latest after each 20000 km 

driving.
You should use only standard filters and 

approved by Iran Khodro Industrial Group. 

It is mandatory.
It is recommended to avoid change of oil 

filter in the unauthorized service stations 

which may not be familiar with opening 

and closing Connector Quick attached 

to  the  oil  filter.  Iran  Khodro  Authorized 

dealers and service stations enjoy special 

tools and trained personnel. Please refer 

to them.

REPLACING FILTER

87

TECHNICAL INFORMATION

6

PLATE AND SPECIFICATIONS LABEL…............................88

HOW TO CHANGE THE FUELING PERMIT LABEL.............89

DIMENSIONS AND GENERAL CHARACTERISTICS......90-93

CPACITIES...........................................................................94

88

6

Vehicle identification number

When you open the engine door, there is a 

metal plaque on the inside surfaces of the 

fender (figure 1) which shows the engine 

number, interim (trunk) number IN, paint 

number, model code and product date 

even there is small plaque on the front lock 

trace which shows the Interim Number (IN) 

and the Interim Number is started with INP 

on the trunk of Van 1600. 

While corresponding to organization after 

sales services or other orgs, possibly 

stipulate you identify. By means the engine 

number every automobile is engraved on 

the cylinder layer. (fig.2) 

Specifications label 

To get the access to some vital information 

and tested for different types of oils. 

Consumptive liquids, types of rings tire 

and amounts of tire air pressure. the 

mentioned identification is labeled on the 

specified places (in figure 2 and on the figs 

of next pages.) 

PLATE AND SPECIFICATIONS LABEL

89

6

HOW TO CHANGE THE FUELING PERMIT LABEL

Caution

We strictly recommend all the owners 

of CNG vehicles to avoid fuel injection 

at  CNG  fuel  filling  stations  related 

to buses and other heavy vehicles 

because of its probable damage of 

reservoir valve and its belongings.

How to change the fueling label 

The validation period of this label is 12 

months and you are not authorized to 

inject fuel of your automobile without it. 

So at least 1 month before completion of 

the validity limit of this label, refer to CNG 

automobile certified centers.

90

6

DIMENSIONS AND GENERAL CHARACTERISTICS

*Related to bi-fuel vehicles.

**It's recommended to use the approved brands and packages, offered by the Isaco.

Pickup

4.5 J* 13

Ring Size

Ring 

and T

ire

590*13

Tire Size

Front*  27psi   24psi

Rear*   27psi   24psi

Up to 2 seats

Tire pressure

Front*  31psi   28psi

Rear*   31psi   28psi

In high speed 

and long distance

Liquids / Applicable in this vehicle**

The Relationship 

between 

Solvent and 

Temperature

Type of Liquid

System’

s Capacity

(in liter)

Consumption 

Area

-30 °C

 20 °C

35 %

46 %

Ethylene Glycol 

Solvent**

7/2

Radiator

50 %

58 %

Isopropanol 

Solvent**

1/4

Windshield

 Wiper 

supply

Note:

 the above materials must be mixed 

with non-mineral water.

Capacity

 Oil type ** 

Component

4.5 litter with 

filter

3.97 litter 

without filter

20 W 50

or

10 W 40

Engine

2 litter

85 W 90

Gearbox 

(4 speed)

1.2 litter

85 W 90

Differential

0.32 litter

85 W 90

Steering Box

0.568 litter

DOT 3
DOT 4

Brakes & 

Clutch

Fuel consumption 

with pressure of 

200 bar

Driving condition

45 lit

Urban

28.3 lit

Suburban

34.14

Average consumption 

(urban & suburban)

CNG fuel consumption

The consumption is in 100 Km based on 

ECE R83/03 standard; and according to 

the following table:

91

6

DIMENSIONS AND GENERAL CHARACTERISTICS

*Related to bi-fuel vehicles.

** Weights are different from other tank capacity.

General specifications

Weight (kg)

Net weight

Gas

960 kg

Gasoline

1210 kg

Max. Cargo load

Gas

500 kg

Gasoline

415 kg

Max. Weight allowed *

1625 kg

Vehicle net weight 

(without extra accessories) *

1210 kg

General specifications

Brakes

Front brake

Hydraulic – Disk type

Rear brake

Hydraulic –Drum type

Springs

Front spring

Coil Spring with Telescopic 

Shock Absorber

Rear Spring

Leaf spring

Rear shock absorber

Telescopic

Bardo pickup

General specifications

3.89:1

Final drive reduction ratio 

Gearbox

4-Speeds + Reverse

Gearbox - Manual 

39 Km/h

Max. Speed in 1st gear 

60 Km/h

Max. Speed in 2nd gear 

95 Km/h

Max. Speed in 3rd gear 

137 Km/h

Max. Speed in 4th gear 

37 Km/h

Max. Speed in reverse gear 

Hypoid

Differential type 

Dif

ferential

9:35

Pinion / crown wheel gear 

ratio

12 volt, 60Amph, 9 plate

Battery type

Electrical system

65Amperes lucas tondar rasht

Alternator type

35 m j Lucas tondar rasht

Start type

blades three - 40spa

Radiator type 

Cooling system

 

80~84 Degree centigrade

Thermostat opening  

Temperature

5-Plastic blades

Type of blade 

92

6

DIMENSIONS AND GENERAL CHARACTERISTICS

*Related to bi-fuel vehicles.

Pickup 2

General Specifications

Four Cylinder, Four Stroke, Internal Combustion 1598CC

Engine type (Capacity)

Engine

5

Number of main bearings

87.3 mm

Cylinder bore

Equipped with valve seat bush

Cylinder type

66.7 mm

Piston stroke

133 Nm at 3000 RPM

Max. engine torque

59 Kw at 5000 RPM

Max. engine output power

24.48

Max. engine output power in CNG mode*

114 Nm in engine RPM of 3000

Max. torque in CNG mode

24.48 hp

Max. engine out put power in CNG mode

7.8:1

Compression ratio

1-3-4-2

Firing arrangement

3.447~4.136 bar (50-60 Psi) in Driving at 80Km/h

Oil pressure (Warm engine)

Injection (MPFI)

Fueling system

Leaded with an octane number of  87-95

Fuel type

Electronic Ignition(Full Sequential)

Sparking system

Ignition

 

System

 

Devices

SIEMENS 5 WY2820 A

Ignition coil type

EYQUEM RFN 58LZ or equivalent

Spark plug type

0.9mm

Spark plug gap

0.30 mm (0.12 inch)

Exhaust valve clearance

Valves
 

Clearance

0.15 mm (0.006 inch)

Intake valve clearance

93

6

DIMENSIONS AND GENERAL CHARACTERISTICS

 4232

Length(bumper to bumper)

Dimension in mm

2505

Length bet.  Rear and front tires

1321

Length bet. Two front tires

1321

Length bet. Two rear tires

1620

Width of the vehicle 

1422

Vehicle height, Net weight 

140

Vehicle height from the earth

94

6

CAPACITIES

Engine oils (without filter)            3.97  lit.

Oil filter                                0.56 lit.

Gear box oil      

 

                            2 lit.

Differential oil  

                      1.1 lit

Braking fluid    

                 0.568 lit.

Gasoline tank                       45.45 lit.

Cooling system with heater              7.2 lit.

Capacity of the screen wiper               1.4 lit.

Steering box oil                            0.32 lit.

96

7

INDEX

A

Accelerator pedal           

                  54

Adjusting  head  lamp  light             

              36

Alternator  and  cooling  fan  belt         

             64

Alternator  charge  indicator  lamp     

           33

Anti-glare and small lights  indication lamp     

33

Auxiliary battery                               61

B

Before driving             

                 19-30

Brake                                          54

Brake pedal                                   56

Brief overview                                 4

C

Capacities                                          94

Changing gas fuel to the gasoline fuel     42

Changing wheels                                80

Characteristics of the bi-fuel vehicles    26

Clutch pedal                                 56

CNG fueling stages                         46

CNG parts                                     10

CNG parts placed in the loading part    11

Controls of the full beam lamp,blinker 

lamp and horn 

 

37

Cooling system                              58

D

Dimension and general characteristics 90-93

Do you know?                                86

Door open warning light                     34

Doors                                        9,20

Driving                                     31-52

E

Effective factors in economy fuel consumption 47 

Engine  and  gear  box  Run-in         

           55

Engine cooling system (radiator) 

  58

Engine cover                                     13

Engine oil filling                            75

Exhaust manifold heat protection plate    48

F

Fault reader indication lamp         33

Fuel consumption                        48

Fuel selection key’s light position       43

Fuel type Selection Key while gas is 

going to be finished 

 

44

Full beam light indication lamp         33

Fuse box                                        84

G

Gasoline gage                             34

General washing of the vehicle       69

Gravity switch                                65

H

Handbrake                                        54

Handbrake applied warning light        34

Head lamps                                    36

Heating                                      16,25

How to change the label of the fueling permit 89

I

Ignition system of the van’s engine    65

Information label                        88

Inspection of the brake fluid  

77

Inspection of the front wheel grease    76

Inspection of the rear-axel lubricant    76

Inspection of the steering box fluid    76

Iran Khodro four speed gear box fluid    75

K

Keys                                              9,20

L

Lamps table                                 83

Low gas situation selection key     43

Low-fuel indicator                          33

M

Main switch                          14,45

Maintenance of the battery              53

Maintenance of the vehicle          53,72

97

7

INDEX

Maintenance  of  the  vehicle  body 

        70

Motion transfer system                   

  15

O

Oil pressure indication lamp        

  33

Oil types                    

               72

Oil Vapor and gas penetrated to the 

oil-basin recovery filter           

         78

P

Parts placed in the engine compartment  12

Q

Qualitative recommendation for washing 

the vehicle                      

              68

R

Rear light                                  37

Replacing air filter                          78

Replacing filter                          86

Replacing head lamps                    80

Replacing lights of the instrument panel 82

Replacing the lamps                           82

Revolution counter                      34

S

Screen washer and windshield wiper     15

Screen wiper reservoir                     15,51

Seat                                       9,22

Seat belt                                   23

Selection of the CNG fuel before driving 42

Selection of the CNG fuel while driving 42

Spare wheel                              81

Special washing                            69

Speedometer and kilometer-counter  34

Starting                                  14,45

Starting and driving while using CNG fuel   10

Starting  engine  directly  by  CNG 

      42

Starting vehicle                            14

T

Technical emergencies                79

Technical information              87-94

Trip meter reset knob                  34

Turning light indicator lamp          33

Turning the lights on                       35

U

Unlocking steering wheel lock         14,45

V

Vehicle identification plate               88

Vehicle parts                                 6-8

W

Warning signs                               17

Water level warning lamp                  33

Water temperature gage                     33

What to do when Gas leaks                 85

Winter tires                                  58

Y

Your vehicle at a glance 

                 5-18