Suzuki GSX-R1000. Service Manual - part 40

9D-8 Exterior Parts: 

• Tighten the rear view mirror mounting nuts to the 

specified torque.

Tightening torque
Rear view mirror mounting nut (a):  10 N·m (1.0 
kgf-m, 7.0 lbf-ft)

Body Cowling Cover
Removal

1) Remove the fasteners (8 pcs.).

2) Remove the body cowling cover (1).

Installation

Install the body cowling cover in the reverse order of 
removal.

Side Cowling
Removal

1) Remove the fasteners and cowling bracket (1).

2) Remove the bolts.

3) Remove the side cowling (2). (LH/RH)

(a)

(a)

I947H1940017-01

1

I947H1940018-01

“A”: Bushing

1

I947H1940019-01

I947H1940020-01

“A”

2

I947H1940021-04

“A”

2

I947H1940036-01

Exterior Parts:  9D-9

Installation

Install side cowling in the reverse order of removal.
Pay attention to the following points:

• When installing the right side cowling, make sure that 

the fuel tank drain hose and breather hose are routed 
properly. Refer to “Fuel Tank Drain Hose and Breather 
Hose Routing Diagram” in Section 1G (Page 1G-3).

• When installing the bracket, set the punch mark “A” to 

the front and upper side.

Inner Under Cowling
Removal

NOTE

The left and right inner under cowlings are 
installed symmetrically and therefore the 
removal/installation procedure for one side is 
the same as that for the other side.

 

1) Remove the side cowling.

2) Remove the inner under cowling (1).

Installation

Install the inner under cowling in the reverse order of 
removal.

Body Cowling
Removal

1) Remove the body cowling cover.

2) Remove the left and right side cowlings.

3) Remove the inner under cowlings.

4) Remove the rear view mirror.

5) Remove the windscreen.

6) Remove the combination meter. Refer to 

“Combination Meter Removal and Installation” in 
Section 9C (Page 9C-2).

7) Disconnect the turn signal lead wire couplers (1).

8) Disconnect the steering damper lead wire coupler 

(2).

9) Disconnect the lead wire couplers (3).

10) Remove the air intake pipe bolts.

11) Remove the screws.

“A”

I947H1940035-01

1

I947H1940022-02

1

I947H1940023-01

2

I947H1940034-01

3

I947H1940024-01

I947H1940025-01

9D-10 Exterior Parts: 

12) Remove the body cowling assembly (4) forward.

13) Disassemble the body cowling assembly. Refer to 

“Headlight Removal and Installation” in Section 9B 
(Page 9B-1).

Installation

Install the body cowling in the reverse order of removal. 
Pay attention to the following point:

• Adjust the headlight beam if necessary. Refer to 

“Headlight Beam Adjustment” in Section 9B 
(Page 9B-3).

Intake Pipe
Removal

1) Remove the body cowling.

2) Remove the intake pipes (1). (LH & RH)

Installation

Install the intake pipes in the reverse order of removal.

Cowling Brace
Removal

1) Remove the body cowling.

2) Remove the cowling brace (1).

Installation

Install the cowling brace in the reverse order of removal. 
Pay attention to the following point:

• Tighten the cowling brace mounting bolts (1) to the 

specified torque.

Tightening torque
Cowling brace mounting bolt (a):  23 N·m (2.3 kgf-
m, 16.5 lbf-ft)

4

I947H1940026-01

1

I947H1940027-01

1

I947H1940028-01

(a)

1

I947H1940029-01

Exterior Parts:  9D-11

Frame Cover
Removal

1) Remove the front and rear seats.

2) Remove the bolts and fasteners.

3) Disconnect the seat lock cable (1).

4) Disconnect the rear combination light coupler (2).

5) Remove the frame cover assembly from the frame.

6) Disassemble the frame cover assembly. Refer to 

“Rear Combination Light Removal and Installation” 
in Section 9B (Page 9B-6).

Installation

Install the frame cover assembly in the reverse order of 
removal.

Front Fender
Removal

Refer to “Front Fork Removal and Installation” in Section 
2B (Page 2B-2).

Installation

Refer to “Front Fork Removal and Installation” in Section 
2B (Page 2B-2).

Rear Fender
Removal

Refer to “Rear Fender Construction” (Page 9D-2).

Installation

Refer to “Rear Fender Construction” (Page 9D-2).

“A”: Bushing

I947H1940030-02

“A”

I947H1940031-04

1

I947H1940032-01

2

I947H1940033-02

9D-12 Exterior Parts: 

Specifications

Tightening Torque Specifications

B947H19407001

NOTE

The specified tightening torque is described in the following.
“Rear View Mirror Construction” (Page 9D-4)

 

Reference:

For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List” in Section 0C 
(Page 0C-9).

Fastening part

Tightening torque

Note

N

⋅

m

kgf-m

lbf-ft

Rear view mirror mounting nut

10

1.0 

7.0 

)

(Page 9D-8)

Cowling brace mounting bolt

23

2.3 

16.5 

)

(Page 9D-10)

Body Structure:  9E-1

Body and Accessories

Body Structure

Repair Instructions

Body Frame Construction

B947H19506001

1

2

2

4

FWD

FWD

(b)

7

(c)

6

(a)

3

(b)

5

(c)

6

(b)

5

I947H1950001-01

1. Frame

5. Engine mounting thrust adjuster

: 23 N

⋅

m (2.3 kgf-m, 16.5 lbf-ft)

2. Seat rail

6. Engine mounting thrust adjuster lock-nut

: 45 N

⋅

m (4.5 kgf-m, 32.5 lbf-ft)

3. Seat rail bolt

7. Engine mounting pinch bolt

4. Collar

: 50 N

⋅

m (5.0 kgf-m, 36.0 lbf-ft)

9E-2 Body Structure: 

Front Footrest Bracket Construction

B947H19506002

(b)

2

(a)

1

(a)

1

5

6

7

8

8

9

10

4

“ a ”

“A”

(d)

11

(e)

12

(c)

3

I947H1950002-02

1. Footrest bracket bolt

8. Rear brake pedal

: 23 N

⋅

m (2.3 kgf-m, 16.5 lbf-ft)

2. Rear brake master cylinder mounting bolt

9. Footrest bracket No. 2 (LH)

: 10 N

⋅

m (1.0 kgf-m, 7.0 lbf-ft)

3. Footrest guard bolt

10. Footrest bracket No. 2 (RH)

: 4.5 N

⋅

m (0.45 kgf-m, 3.0 lbf-ft)

4. Footrest bracket No. 1 (LH)

11. Bank sensor bolt

: 18 N

⋅

m (1.8 kgf-m, 13.0 lbf-ft)

5. Footrest bracket No. 1 (RH)

12. Footrest holder bolt

: 35 N

⋅

m (3.5 kgf-m, 25.5 lbf-ft)

6. Footrest

“A”: Align the cutaway when installing.

: Apply grease to the sliding surface.

7. Footrest holder

“a”: 65 – 75 mm (2.6 – 3.0 in)

Body Structure:  9E-3

Side-stand Construction

B947H19506003

2

3

1

(a)

(b)

3

4

(a)

I947H1950003-03

1. Frame

3. Washer

: 50 N

⋅

m (5.0 kgf-m, 36.0 lbf-ft)

: Apply grease to sliding surface.

2. Side-stand bracket

4. Side-stand

: 40 N

⋅

m (4.0 kgf-m, 29.0 lbf-ft)

9E-4 Body Structure: 

Pillion Footrest Construction

B947H19506004

Side-stand Removal and Installation

B947H19506005

Removal

1) Support the motorcycle with a jack or wooden block.

CAUTION

!

 

• Do not support the motorcycle with the exhaust pipes.

• Make sure that the motorcycle is supported securely.

 

2) Remove the side-stand as shown in the side-stand construction. Refer to “Side-stand Construction” (Page 9E-3).

Installation

Install the side-stand as shown in the side-stand construction. Refer to “Side-stand Construction” (Page 9E-3).

1

7

4

5

6

3

2

I947H1950004-02

1. Pillion footrest

3. Ball

5. Washer

7. Footrest pin

: Do not reuse.

2. Spring

4. E-ring

6. O-ring

: Apply grease.

Body Structure:  9E-5

Specifications

Tightening Torque Specifications

B947H19507001

NOTE

The specified tightening torque is described in the following.
“Body Frame Construction” (Page 9E-1)
“Front Footrest Bracket Construction” (Page 9E-2)
“Side-stand Construction” (Page 9E-3)

 

Reference:

For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List” in Section 0C 
(Page 0C-9).

Special Tools and Equipment

Recommended Service Material

B947H19508001

NOTE

Required service material is also described in the following.
“Front Footrest Bracket Construction” (Page 9E-2)
“Side-stand Construction” (Page 9E-3)
“Pillion Footrest Construction” (Page 9E-4)