Suzuki GSX-R1000. Service Manual - part 39

 

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Suzuki GSX-R1000. Service Manual - part 39

 

 

9C-1 Combination Meter / Fuel Meter / Horn: 

Body and Accessories

Combination Meter / Fuel Meter / Horn

General Description

Combination Meter System Description

B947H19301001

This combination meter mainly consists of a stepping motor, LCD (Liquid Crystal Display) and LEDs (Light Emitting 
Diode).
The tachometer pointer is driven by the stepping motor.
The LCDs indicate followings:
Speed, Odo / Trip 1 / Trip 2 / Fuel reserve trip / Clock / FI (DTC) / Lap time counter / Panel light brightness, Gear 
position, Engine RPM indicator, Oil pressure indicator, Engine coolant temperature and Drive mode position.

LED (Light Emitting Diode)

LED is used for the illumination light and each indicator light.
LED is maintenance free. LED is less power consuming and more resistant to vibration resistance compared to the 
bulb.

Engine RPM Indicator Light

This speedometer is equipped the engine revolution indicator light. The engine revolution indicator light is adjustable 
from 5 000 – 13 750 r/min. (from 5 000 r/min to 10 000 r/min, every 250 r/min and 10 000 r/min to 13 750 r/min, every 
50 r/min: Initial setting: 11 000 r/min)

1

2

3

5

6

8

9

10

12

12

13

14

15

16

17

18

4

7

11

I947H1930001-02

1. ADJ button

10. LED (Oil pressure indicator light / Engine coolant temperature indicator light)

2. Tachometer

11. LCD (Oil pressure indicator / Engine coolant temperature indicator)

3. LCD (Speedometer)

12. LED (Turn signal indicator light)

4. LCD (Engine RPM indicator)

13. LED (Neutral indicator light)

5. SEL button

14. LED (Fuel indicator light)

6. LCD (Odo / Trip 1 / Trip 2 / Fuel reserve trip / Clock / 

FI (DTC) / Lap time counter / Panel light brightness)

15. LED (Immobilizer indicator light) (For E-02, 19, 24, 51)

7. LED (Engine RPM indicator light)

16. LED (High-beam indicator light)

8. LCD (Engine coolant temperature)

17. LCD (Gear position indicator)

9. LCD (Drive mode indicator)

18. LED (FI / Sd)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Combination Meter / Fuel Meter / Horn:  9C-2

Repair Instructions

Combination Meter Components

B947H19306001

Combination Meter Removal and Installation

B947H19306002

Removal

1) Remove the combination meter mounting bolt (1).

2) Disconnect the coupler (2) and remove the 

combination meter assembly (3).

Installation

Install the combination meter in the reverse order of 
removal.

NOTE

Fix the boot of the combination meter 
coupler firmly.

 

FWD

FWD

1

2

3

I947H1930002-01

1. Combination meter unit

2. Combination meter case

3. Combination meter cover

“A”: Bushing

“A”

1

I947H1930003-01

2

3

I947H1930004-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9C-3 Combination Meter / Fuel Meter / Horn: 

Combination Meter Disassembly and Assembly

B947H19306003

Refer to “Combination Meter Removal and Installation” 
(Page 9C-2).

Disassembly

Disassemble the combination meter as shown in the 
combination meter components. Refer to “Combination 
Meter Components” (Page 9C-2).

Assembly

Assemble the combination meter as shown in the 
combination meter components. Refer to “Combination 
Meter Components” (Page 9C-2).

Combination Meter Inspection

B947H19306004

LED Inspection

Check that the LEDs “A” (FI, fuel, engine RPM, oil 
pressure/engine coolant, immobilizer (E-02, 19, 24, 51) 
and meter panel illumination) immediately light up when 
the ignition switch is turned ON. 
Check that the other LEDs “B” (neutral, high-beam and 
turn signal indicator lights) light up/go off by operating 
each switch. 
If abnormal condition is found, replace the combination 
meter assembly with a new one after checking its wire 
harness/coupler. Refer to “Combination Meter Removal 
and Installation” (Page 9C-2).

Stepping Motor Inspection and Adjustment

1) Check that the pointers calibrate immediately after 

turning the ignition switch ON and stop at zero point.
If abnormal condition is found, replace the 
combination meter assembly with a new one after 
checking its wire harness/coupler.

NOTE

• The pointers may not return to the proper 

position even turning the ignition switch 
on under low temperature condition. In 
that case, you can reset the pointers to the 
proper position by the following 
instruction.

• Complete the operation within 10 seconds 

after the ignition switch has been turned 
on.

 

2) With the ADJ button (1) pressed, turn the ignition 

switch ON.

3) Keep pushing the ADJ button for more than 3 to 5 

sec.

4) Release the ADJ button, then tap it twice.

Pointers will return to the proper position right after 
the completion of the operation. In the case of the 
pointers not returning to the proper position after 
doing above, replace the combination meter unit. 
Refer to “Combination Meter Removal and 
Installation” (Page 9C-2).

“A”

“A”

“B”

“B”

“B”

I947H1930005-01

I947H1930006-02

1

I947H1930007-02

Time

Ignition switch

Adjuster button (1)

PUSH

Release

Push

Push

Reset

OFF

ON

0





3 sec.

5 sec.

10 sec.

I837H1930023-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Combination Meter / Fuel Meter / Horn:  9C-4

Engine Coolant Temperature Indicator Light Inspection

B947H19306005

Inspect the engine coolant temperature meter and indicator light (LED) in the following procedures:

1) Remove the left side cowling. Refer to “Exterior Parts Removal and Installation” in Section 9D (Page 9D-6).

2) Disconnect the ECT sensor coupler (1).

3) Connect a variable resistor (2) between the terminals.

4) Turn the ignition switch ON.

5) Check the engine coolant temperature meter (LCD) (3) and indicator light (LED) (4) operations when the 

resistance is adjusted to the specified values.
If either one or both indications are abnormal, replace the combination meter assembly with a new one. Refer to 
“Combination Meter Removal and Installation” (Page 9C-2).

6) Connect the ECT sensor coupler.

7) Install the removed parts.

ECT Sensor Removal and Installation

B947H19306006

Refer to “ECT Sensor Removal and Installation” in Section 1C (Page 1C-4).

Resistance “A”

LCD (3)

LED (4)

LCD (5)

Engine coolant temperature

°

C

°

F

2.45 k

 and more

“- - -”

“- - -”

OFF

19 

°

C (67 

°

F) and below

Approx. 0.318 k

“80”

“177”

OFF

Approx. 80 

°

C (177 

°

F)

0.1108 k

 and less “120” – “139” flicker “248” – “282” flicker

ON

Flicker

120 – 139 

°

C (248 – 282 

°

F)

 (Jumper wire)

“HI”

“HI”

ON

Flicker

140 

°

C (283 

°

F) and over

1

I947H1930008-01

2

I718H1930009-05

3

4

5

I947H1930009-02

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9C-5 Combination Meter / Fuel Meter / Horn: 

Fuel Level Indicator Inspection

B947H19306007

If the fuel level indicator light (1) does not function 
properly, check the fuel level gauge and its lead wire/
coupler.
If the fuel level gauge and its lead wire/coupler are 
functioning properly, replace the combination meter with 
a new one.

Fuel Level Gauge Inspection

B947H19306008

Inspect the fuel level gauge in the following procedures:

1) Remove the fuel pump. Refer to “Fuel Pump 

Disassembly and Assembly” in Section 1G 
(Page 1G-11)
.

2) Measure the resistance at each fuel level gauge in 

float position. If the resistance is incorrect, replace 
fuel level gauge with a new one.

Special tool

:  09900–25008 (Multi circuit tester set)

Tester knob indication
Resistance (

)

3) Install the fuel pump. Refer to “Fuel Pump 

Disassembly and Assembly” in Section 1G 
(Page 1G-11).

Speedometer Inspection

B947H19306009

If the speedometer, odometer or tripmeter does not 
function properly, inspect the speed sensor and the 
coupler connections. If the speed sensor and coupler 
connections are OK, replace the combination meter unit 
with a new one. Refer to “Combination Meter Removal 
and Installation” (Page 9C-2)
.

Speed Sensor Removal and Installation

B947H19306010

Removal

1) Remove the left side cowling. Refer to “Exterior 

Parts Removal and Installation” in Section 9D 
(Page 9D-6)
.

2) Disconnect the speed sensor lead wire coupler (1). 

3) Remove the speed sensor (2).

Float position

Resistance

Full “a”

3 – 5 

Empty “b”

179 – 185 

“a”: 186.5 

±

 5 mm (3.34 

±

 0.2 in)

“b”: 59.7 

±

 5 mm (2.35 

±

 0.2 in)

1

I947H1930010-01

“ a ”

“ b ”

I947H1930011-01

1

I947H1930012-01

2

I947H1930013-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Combination Meter / Fuel Meter / Horn:  9C-6

Installation

Install the speed sensor in the reverse order of removal. 
Pay attention to the following points:

• Tighten the speed sensor mounting bolt (1) to the 

specified torque.

Tightening torque
Speed sensor mounting bolt (a):  6.5 N·m (0.65 
kgf-m, 4.5 lbf-ft)

• Route the speed sensor lead wire. Refer to “Wiring 

Harness Routing Diagram” in Section 9A (Page 9A-7).

Speed Sensor Inspection

B947H19306011

Inspect the speed sensor in the following procedures:

1) Remove the speed sensor. Refer to “Speed Sensor 

Removal and Installation” (Page 9C-5).

2) Connect a 12 V battery (between B and B/W), 10 k

 

resistor (between B/R and B) and multi-circuit tester 
(tester (+) probe to B and tester (–) probe to B/R) as 
shown in the figure.

Special tool

:  09900–25008 (Multi circuit tester set)

Tester knob indication
Voltage (

)

3) Move a screwdriver back and forth across the pick-

up surface of the speed sensor. The voltage 
readings should cycle as follows (0 V 

 12 V or 12 V 

 0 V). If the voltage reading does not change, 

replace the speed sensor with a new one.

NOTE

While testing, the highest voltage reading 
should be the same as the battery voltage (12 
V).

 

Oil Pressure Indicator Inspection

B947H19306012

Inspect the oil pressure indicator in the following 
procedures:

NOTE

Before inspecting the oil pressure switch, 
check if the engine oil level is correct. Refer 
to “Engine Oil and Filter Replacement” in 
Section 0B (Page 0B-10).

 

1) Remove the left side cowling. Refer to “Exterior 

Parts Removal and Installation” in Section 9D 
(Page 9D-6)
.

2) Disconnect the oil pressure switch lead wire (1) from 

the oil pressure switch.

3) Turn the ignition switch ON.

1. Speed sensor

(a)

1

I947H1930014-01

B

1

B/R

I649G1930016-02

I649G1930017-02

1

I947H1930015-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9C-7 Combination Meter / Fuel Meter / Horn: 

4) Check if the oil pressure indicator (LED) (2) will light 

up and LCD (3) will flicker when grounding the lead 
wire (1).
If the oil pressure indicator does not light up, replace 
the combination meter assembly with a new one 
after checking the connection of couplers.

Oil Pressure Switch Removal and Installation

B947H19306013

Refer to “Oil Pressure Switch Removal and Installation” 
in Section 1E (Page 1E-9)
.

Oil Pressure Switch Inspection

B947H19306014

Inspect the oil pressure switch in the following 
procedures:

NOTE

Before inspecting the oil pressure switch, 
check if the engine oil level is correct. Refer 
to “Engine Oil and Filter Replacement” in 
Section 0B (Page 0B-10).

 

1) Remove the left side cowling. Refer to “Exterior 

Parts Removal and Installation” in Section 9D 
(Page 9D-6).

2) Disconnect the oil pressure switch lead wire from the 

oil pressure switch.

3) Inspect the oil pressure switch for continuity with the 

tester. If any abnormality is found, replace the oil 
pressure switch with a new one.

Special tool

:  09900–25008 (Multi circuit tester set)

Tester knob indication
Continuity (

)

4) After finishing the oil pressure switch inspection, 

reinstall the removed parts.

Ignition Switch Inspection

B947H19306015

Inspect the ignition switch in the following procedures:

1) Remove the air cleaner box. Refer to “Air Cleaner 

Box Removal and Installation” in Section 1D 
(Page 1D-7)
.

2) Disconnect the ignition switch lead wire coupler (1).

3) Inspect the ignition switch for continuity with a tester. 

If any abnormality is found, replace the ignition 
switch with a new one.

Special tool

:  09900–25008 (Multi circuit tester set)

Tester knob indication
Continuity (

)

E-02, 19, 24, 51

E-03, 14, 28, 33

4) After finishing the ignition switch inspection, reinstall 

the removed parts.

Ignition Switch Removal and Installation

B947H19306016

Refer to “Ignition Switch Removal and Installation” in 
Section 1H (Page 1H-11)
.

1

3

2

I947H1930016-01

ON

(Engine is at stop.)

OFF

(Engine is running.)

G/Y

Ground

Color

Position

I823H1930033-01

1

I947H1930017-01

P

LOCK

OFF

ON

R

O

G/Y

Br

Color

Position

I947H1930018-01

P

LOCK

OFF

ON

R

O

O/Y

Gr

Br

Color

Position

I837H1930021-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Combination Meter / Fuel Meter / Horn:  9C-8

Horn Inspection

B947H19306017

NOTE

If the horn sound condition is normal, it is not 
necessary to inspect the horn button 
continuity.

 

Horn Button Inspection

1) Remove the air cleaner box. Refer to “Air Cleaner 

Box Removal and Installation” in Section 1D 
(Page 1D-7).

2) Disconnect the left handlebar switch lead wire 

coupler (1).

3) Inspect the horn button for continuity with a tester.

If any abnormality is found, replace the left 
handlebar switch assembly with a new one.
Refer to “Handlebar Removal and Installation” in 
Section 6B (Page 6B-2)
.

Special tool

:  09900–25008 (Multi circuit tester set)

Tester knob indication
Continuity (

)

Horn Inspection

1) Disconnect the horn coupler (1).

2) Connect a 12 V battery to the horn terminals. If the 

sound is not heard from the horn, replace the horn 
with a new one.

3) Connect the horn coupler.

Horn Removal and Installation

B947H19306018

Removal

1) Disconnect the horn coupler (1).

2) Remove the horn (2) by removing the mounting 

bolts.

Installation

Install the horn in the reverse order of removal.

1

I947H1930020-01

I718H1930028-03

1

I947H1930022-01

I947H1930023-01

1

2

I947H1930024-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9C-9 Combination Meter / Fuel Meter / Horn: 

Specifications

Service Data

B947H19307001

Wattage

Unit: W

Tightening Torque Specifications

B947H19307002

Reference:

For the tightening torque of fastener not specified in this section, refer to “Tightening Torque List” in Section 0C 
(Page 0C-9).

Special Tools and Equipment

Special Tool

B947H19308001

Item

Specification

E-02, 19, 24, 51

E-03, 14, 28, 33

Combination meter light

LED

Turn signal indicator light

LED

High beam indicator light

LED

Neutral position indicator light

LED

Oil pressure indicator light/Engine 
coolant temp. indicator light

LED

FI indicator light/Sd indicator light

LED

Fuel level indicator light

LED

Engine RPM indicator light

LED

Immobilizer indicator light

LED

Fastening part

Tightening torque

Note

N

m

kgf-m

lbf-ft

Speed sensor mounting bolt

6.5

0.65 

4.5 

)

(Page 9C-6)

09900–25008
Multi circuit tester set

)

(Page 9C-5) / 

)

(Page 9C-

6) / 

)

(Page 9C-7) / 

)

(Page 9C-7) / 

)

(Page 9C-

8)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Exterior Parts:  9D-1

Body and Accessories

Exterior Parts

Repair Instructions

Exterior Parts Construction

B947H19406001

“C”

“D”

“A”

“A”

“A”

“A”

“B”

2

1

I947H1940001-01

1. Upper cowling bracket

: Set the punch mark to the front and upper side.

“A”: To frame

“C”: To sprocket cover

2. Rear view mirror cushion

: Set the dent side to inside.

“B”: To headlight assembly

“D”: To side-stand bracket

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9D-2 Exterior Parts: 

Rear Fender Construction

B947H19406004

3

3

2

1

4

5

I947H1940002-02

1. Electric parts holder bracket

3. Rear fender (Rear)

5. Rear fender guard (E-24 only)

2. Rear fender (Front)

4. Rear fender (Lower)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Exterior Parts:  9D-3

Frame Cover Construction

B947H19406005

1

2

3

I947H1940003-01

1. Frame cover (Center)

2. Frame cover (Rear), LH/RH

3. Frame cover (LH/RH)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9D-4 Exterior Parts: 

Rear View Mirror Construction

B947H19406008

1

2

3

4

(a)

5

6

7

I947H1940004-01

1. Body cowling

4. Turn signal lead wire

7. Mirror body

2. Cowling brace

5. Turn signal lead wire coupler

: Locate the turn signal lead wire coupler (5) between the 
mirror cover (6) and mirror body (7).

: 10  N

m (1.0 kgf-m, 7.0 lbf-ft)

3. Cushion

6. Mirror cover

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Exterior Parts:  9D-5

Fastener Removal and Installation

B947H19406010

Type A
Removal

1) Depress the head of fastener center piece (1).

2) Pull out the fastener (2).

Installation

1) Let the center piece stick out toward the head so that 

the pawls “A” closes.

2) Insert the fastener into the installation hole.

NOTE

To prevent the pawl “A” from damage, insert 
the fastener all the way into the installation 
hole.

 

3) Push in the head of center piece until it becomes 

flush with the fastener outside face.

Type B
Removal

1) Pry up the head of fastener center piece (1) with a 

screw driver.

2) Pull out the fastener “A”.

Installation

1) Insert the fastener into the installation hole.

NOTE

To prevent the pawl (1) from damage, insert 
the fastener all the way into the installation 
hole.

 

2) Push in the head of center piece.

1

2

I649G1940005-02

“A”

I649G1940006-02

I649G1940007-02

“A”

1

I823H1940001-01

1

I947H1940005-01

I823H1940003-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

9D-6 Exterior Parts: 

Exterior Parts Removal and Installation

B947H19406011

Side Frame Cover
Removal

NOTE

The left and right side frame covers are 
installed symmetrically and therefore the 
removal/installation procedure for one side is 
the same as that for the other side.

 

1) Remove the bolt (1).

2) Remove the side frame cover (2). 

Installation

Installation is in the reverse order of removal.

Front Seat
Removal

1) Remove the side frame covers.

2) Remove the front seat by removing the bolts.

Installation

1) Slide the seat hooks into the seat hook retainers on 

the frame and tighten the bolts.

2) Install the side frame covers.

Rear Seat / Seat Tail Cover
Removal

Remove the rear seat or seat tail cover with the ignition 
key.

Rear Seat

Seat Tail Cover

“A”: Velcro fastening

“B”: Bushing

1

2

“A”

“B”

I947H1940006-02

I947H1940007-01

I947H1940008-01

I947H1940009-01

I947H1940010-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Exterior Parts:  9D-7

Installation

Slide the hook into the hook retainer and push down 
firmly until the rear seat/seat tail cover snaps into the 
locked position.

Windscreen
Removal

1) Loosen the rear view mirror mounting nuts.

2) Remove the windscreen (1) by removing the screws.

Installation

Install the windscreen in the reverse order of removal. 
Pay attention to the following point:

• Insert two nuts into the hole of cowling brace.

• Insert four nuts (top and bottom ones) into the 

windscreen.

• Tighten the screws.

NOTE

The screws “A” are 3 mm shorter than the 
others.

 

I947H1940011-01

I947H1940012-01

1

I947H1940013-01

I947H1940014-01

I947H1940015-01

“A”

I947H1940016-01

-------------------------------------------------------------------------------------------------------------------------------------------------------------

 

 

 

 

 

 

 

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