CFMoto ATV CF500-5C/CF625-C 4x4. Service Manual - part 3

31

-

-

SAFETY

32

-

-

SAFETY

33

-

-

SAFETY

G

Safe riding gear

Always

 

wear

 

clothing

 

suited

 

to

 

the

 

type

 

of

 

riding

.

ATV

/

Quadricycle

 

riding

 

requires

 

special

 

protective

 

clothing

 

for

 

comfort

 

and

 

to

 

reduce

 

the

 

chance

 

of

 

injury

.

1

.

Helmet

Your

 

helmet

 

is

 

the

 

most

 

important

 

piece

 

of

 

protective

 

gear

 

for

 

safe

 

riding

.

An

 

approved

 

helmet

 

can

 

prevent

 

a

 

severe

 

head

 

injury

.

2.

Eye

 

protection

Do

 

not

 

depend

 

on

 

sunglasses

 

for

 

proper

 

eye

 

protection

 

for

 

your

 

eyes

.

They

 

should

 

be

 

kept

 

clean

 

and

 

be

 

shatterproof

 

design

.

3

. 

Gloves

Off

-

road

 

style

 

gloves

 

with

 

knuckle

 

pads

 

are

 

the

 

best

 

for

 

comfort

 

and

 

protection

.

4

.

Boots

The

 

best

 

footwear

 

is

 

a

 

pair

 

of

 

strong

 

over

-

the

-

calf

 

with

 

heels

,

like

 

moto

-

cross

 

boots

.

5

. 

Clothing

Always

 

wear

 

long

 

sleeves

 

and

 

long

 

lants

 

to

 

protect

 

arms

 

and

 

legs

.

Riding

 

pants

 

with

 

kneepads

 

and

 

a

 

jersey

 

with

 

shoulder

 

pads

 

provide

 

the

 

best

 

protection

.

34

-

-

SAFETY

Electrical Switches

35

-

-

FEATURES AND CONTROLS

1

2

Activate

 

override

 

switch

 

while

 

throttle

 

is

 

open

 

can

 

cause

 

loss

 

of

 

control

,

resulting

 

in

 

severe

 

injury

 

or

 

death

.

Never

 

press

 

override

 

switch

 

while

 

throttle

 

is

 

open

.

1.

Override

 

Switch

2.

Headlight

 

Switch

Headlight

 

switch

 

consists

 

of

 

four

 

posutions

:

1.

“  ”

、2.“   ”、3.“  

OFF

”、

4.

”

“  

Top

 

speed

 

is

 

limited

 

when

 

in

 

4WD

-

LOCK

 

condition

.

If

 

more

 

engine

 

power

 

required

 

when

 

riding

,

push and

 

hold

 

this

 

switch

 

to

 

override

 

the

 

4WD

-

LOCK

 

speed

 

limit

. (

Refer

 

to

 

page45

 

for

 

detailed

 

explana-

tion

 

about

 

the

 

override switch

)

 

When

 

the

 

switch

 

in

 

1

position

,

high

 

beam

 

is

 

on

.

When

 

the

 

switch

 

2

position

, 

low

 

beam

 

is

 

on

.

Speed

 

limit

 

restores

 

when

 

the

 

switch

 

released

.

The

 

overide

 

indicator

 

will

 

be

 

light

 

while

 

switch

 

is

 

pushed

.

“  ”

“  ”

in

 

Electrical Switches

3

4

.

Horn

 

Switch

 

Button

Press

 

the

 

button

,

the

 

horn

 

will

 

sound

.

5

.

Start

 

switch

.

Hazard

 

Warning

 

Indicator

 

Switch

 ”

Press

 

the

 

button

：

CAUTION

：

Do

 

not

 

use

 

the

 

headlights

 

for

for

 

thirty

 

minutes

.

The

 

battery

may

 

discharge

 

and

 

the

 

starter

 

motor

 

will

 

not

 

operate

 

properly

.

If

 

this

 

should

 

happen

, 

remove

 

the

 

battery

 

and

 

recharge

 

it

.

36

-

-

Press

 

the

 

button

,

start

 

motor

 

runs

.

“ ”

FEATURES AND CONTROLS

       

When

 

the

 

switch

 

is

 

at 3 position

,

all

 

lghts

 

are

 

off

.

       

When

 

the

 

switch

 

is

 

at 4 position

,

the

 

front

/

rear

 

position

 

light

 

and

 

       

instrument

 

light

 

are

 

on

.

Left

/

right

 

indicator

 

is

 

on

. 

Left

/

right

 

turning

 

light

 

is

 

on

.

“ ”

 “

Brake

Front

 

brake

 

lever

Front

 

brake

 

lever

    

is

 

located

 

on

 

the

 

right

 

handlebar

.

Pull

 

it

 

toward

 

the

 

handlebar

 

to

 

apply

the

 

front

 

brake

.

Combined

 

brake

Brake

 

pedal

   

is

 

located

 

on

 

the

 

right

 

of

 

the

 

engine

，

combined

 

brake

 

lever

    

is

 

located

 

on

 

the

 

left

 

handlebar

.

Step

 

on

 

the

 

pedal

 

or

 

pull

 

the

 

lever

 

toward

 

the

 

handlebar

 

to

 

apply the

 

rear

 

linkage

 

brake

.

37

-

-

FEATURES AND CONTROLS

1

1

2

3

2

3

Brake

Always

 

test

 

brake

 

lever

 

and

 

master

 

cylinder

 

fluid

 

level

 

before

 

riding

.

When

 

squeezed

,

the

 

lever

 

should

 

feel

firm

.

Any

 

sponginess

 

would

 

indicate

 

a

 

possible

 

fluid

 

lrak

 

or

 

low

 

master

 

cylinder

 

fluid

 

level

,

which

 

must

 

be

corrected

 

before

 

riding

.

Contact

 

your

 

dealer

 

for

 

proper

 

diagnosis

 

and

 

repairs

.

Brake Fluid

Check

 

the

 

brake

 

fluid

 

level

 

in

 

front

 

brake

 

oil

 

cup

 

and

 

linked

 

brake

 

main

 

pump

 

oil

 

cup

 

before

 

using

 

the

 

ATV

/

Quadricycle

.

The

 

front

 

brake

 

oil

 

cup

 

is

 

located

 

in

 

the

 

right

 

handlebar

.

The

linked

 

brake

 

main

 

pump

 

oil

 

cup

 

is

 

on

 

the

 

top

 

of

 

brake

 

pedal

.

Check

 

brake

 

fluid

 

level

: 

brake

 

fluid

 

level

 

should

 

be

 

higher

 

than

LOWER

 

38

-

-

FEATURES AND CONTROLS

1

1

39

-

-

FEASTURES AND CONTROLS

Brake

An

 

over

-

full

 

master

 

cylinder

 

may

 

cause

 

brake

drag

 

or

 

brake

 

lock

-

up

,

which

 

could

 

result

 

in

 

serious

 

injury

 

or

 

death

.

Maintain

 

brake

 

fluid

at

 

the

 

recommended

 

level

.

Do

 

not

 

overfill

. 

NOTE

：

When

 

checking

 

the

 

fluid

 

level

,

the

 

ATV

/

Quadricycle

 

must

 

be

 

on

 

level

 

ground

with

 

the

 

handlebars

 

straight

.

If

 

the

 

fluid

 

level

 

is

 

low

,

add

 

DOT3

/

DOT4

 

brake

 

fluid

.

Fluid

 

level

 

can

 

not

 

be

 

lower

 

than

 

lower

 

range

 

of

  

 "

LOWER

" 1

Never

 

store

 

or

 

use

 

rest

 

brake

 

fluid

 

in

 

the

 

bottle

;

Brake

 

fluid

 

is

 

hygroscopic

, 

can

 

rapidly

 

aborb

moisture

 

from

 

the

 

air

.

The

 

moisture

 

causes

 

the

 

drop

 

of

 

boiling

 

temperature

 

of

 

thhe

 

brake

 

f l u i d

.

Aft er

 

opening

 

a

 

bottle

 

of

 

brake

 

fluid

,

always

 

discard

 

any

 

unused

 

portion

.

40

-

-

FEATURES AND CONTROLS

Brake

Parking

 

Brake

When

 

parking

,

stop

 

the

 

engine

 

and

 

shift

 

the

 

gear

 

selector

 

Lever

①

 into

 

the

 

park

 

position

.

Operation

 

the

 

ATV

/

Quadricycle

 

while

 

the

 

parking

brake

 

is

 

engaged

 

could

 

result

 

in

 

an

 

accident

 

and

serious

 

injury

 

or

 

death

.

Always

 

check

 

to

 

be

 

sure

 

the

 

parking

 

brake

 

is

 

disengaged

.

Before

 

operatiog

.

Important

 

Safeguards

●

Never

 

depend

 

on

 

the

 

parking

 

brake

 

alone

 

if

 

the

 

ATV

/

Quadricycle

 

parked

 

on

 

a

 

hill

.

Always

 

block

 

the

 

wheels

 

on

 

the

 

downhill

 

side

 

of

 

the

 

ATV

/

Quadricycle

 

to

 

prevent

 

rolling

.

The

 

parking

 

brake

 

may

 

relax

 

if

 

left

 

for

 

a

 

long

 

period

 

of

 

time

.

Always

 

block

 

the

 

wheels

to

 

prevent

 

rolling

.

is

 

 

Fuel tank

Fuel tank filter cap 

① 

is loacated below the handlebar. Remove the fuel tank 

turning it counterclockwise. Install the fuel tank filler cap turning it clockwise.

41

-

-

Disassemblyof the EFI system is forbidden;

Ignition switch must be off while connector is on or off on order not 
to damage electric elements; 

Do not diamantle battery while engine is working;

Engine starting is not allowed in case of no fuel or fuel below warning
line to protect oil pump damaged;

Idling adjustment is handled by EFI system only and does not need 
manul adjustment;

●

●

●

●

●

FEATURES AND CONTROLS

Efisystem

Fuel safety

Fuel is highly flammable and explosive under certain circumstances.

●

Always handling fuel in a extremely attentive and careful state on mind;

●

Always refuel while engine stops in a well ventilated situation;

●

Never fill gass while plastic fuel tank is on the rack. Static electricity between rack and 

  tank could cause a spark;

●

Refuel after engine stops in a well ventilated situation and do not smoke or create a spark

  in gas station or storeage place.

●

Do not overfill the gas;

●

Wash with soap  or change clothes if gas is sprayed on skin or clothes. Do not start engine 

  in a closed situation. Engine exhaust is posionous and could lead to human unconsiousness;

Engine exhaust gas may contain chemicals causing cancer or harmful to human health.
Always operate the vehcile in a well ventilated outdoors.

42

-

-

Pressure relief is a must before assembly because EFI system enjoys a high

gas pressure; Pressure relief procedure: Disassemble oil pump relay and 

then start the engine until engine kill.

FEATURES AND CONTROLS

43

-

-

Gearshift

In order to shfit into reverse gear, step onto brake pedal first. It the same to shift out of 
reverse gear;

CAUTION：

When engine speed is above idle speed or change gears while vehicle is  moving, engine could be
damaged.Stop vehicle while changing gears and engine in idel speed.Then change the gears;  
Step onto brake pedal before changing into reverse gear or parking;
Parking gear should be applied while nobody is in charge of the vehicle;
In case of any problems regarding the gearshifting, consult your dealer if necessary.

Gearshift unit is on
left side of the 
vehicle.

L

：

Low gear

H

：

High gear

N

：

Neutral

R

：

Reverse gear

FEATURES AND CONTROLS

Belt life-span

Changing into low gear while pulling heavy stuff to prolong belt life-span;
If it is necesary to pull vehciles, change into neutral gear for better flexibility to protect
belt from being damaged;

Recoil starter

If power is not enough to start the engine, please use

① 

recoil starter.Vehicle is still operable while it is

under overraul. 

① 

is on left side of vehicle. Engie is 

equipped with pressure reliefer. It is able to renew the 
pressure when engine turning speed is enough to start.

1.

Park vehicle on flat ground and change into P gear;

2.Hold tight of the handle and pull gently until starter
  mechanism;
3.Pull the rope suddenly and start the engine;

44

-

-

FEATURES AND CONTROLS

Recoil starter

CAUTION

Recoil starter could be damaged if rope is pulled too long, possibly lead to starter fails;
If the rope is not in correct position,water might penetrate and damage components;
Make sure the handle is within housing, expecially while riding in wet situation:

All-Wheel Driven

（

AWD

）

System

Lock switch based on 4 wheel drive or differential choice; 
The vehicle is equipped with

“2

WD

”/“4

WD

”① 

and 

differential

“

LOCK

”/“4

WD

”②;

Change into proper driven gear based on 
circumstances;

●

Two-wheel drive

（2

WD

）：

driven power only to rear wheels;

●

Four-wheel drive

（4

WD

）：

driven power to rear and front wheels;

●

Four-wheel drive and differential lock

（4

WD

-

LOCK

）：

Under lock situuation,four-

  wheel driven at the same time. But unlike 4WD, direction stays unchanged.

45

-

-

2

1

FEATURES AND CONTROLS

46

-

-

Choose 4WD based on actual need.

“

2WD

/

4WD

”

switch

Stop the vehicle to change 2WD to 4WD if 
necessary. And then change switch to 

“

4WD

”. 

When in 4WD, on dashboard will show   

“   ”

Stop the vehicle and make sure the handle 
bar 

① 

is in position

 

   in 4WD position.

4WD differentuial lock switch

①

In order to lock 4WD,make sure switch is in 4WD based
on actual  need, stop  ATV and pull 

② 

to 

“ ”

posi t ion

   

and then change switch to “lock”position. While in“lock”
position,the light shows

“

DIFF

.

LOCK

”

and will shine at the same time with the one on the 

dashboard. In order to switch off the lock, stop ATV and switch on to 4WD.       

1

2

1

2

All-wheel drive

（

AWD

）

System

FEATURES AND CONTROLS