CFMoto ATV CF500-5C/CF625-C 4x4. Service Manual - part 1

INTRODUCTION

The manufacturer reverves the rights to make any
improvement on the product at any time without
prior notice and without any obligation whatever         

Congratulations on your purchase of the ATV.
This manial will provide you with a good basic understanding of the features and
operation of this ATV. This manual includes improtant safety information. 
It provides information about special techniques and skills necessary to ride your
ATV. It also includes basic maintenance and inspection procedures. If you have 
any questions regarding the operation or maintenance of your ATV, please consult
your dealer. 

TABLE OF CONTENTS

VEHICLE IDENTIFICATION NUMBERS...................................................1

SAFETY.....................................................................................................2
FEATURES AND CONTROLS..................................................................35

OPERATION............................................................................................ 54

MAINTENANCE AND LUBRICATION...................................................... 78

CLEANING AND STORAGE.....................................................................118
TROUBLESHOOTING..............................................................................124
PCODE SHEET........................................................................................ 132
SPECIFICATIONS....................................................................................135
ELECTRICAL DIAGRAM.......................................................................... .143

VEHICLE IDENTIFICATION NUMBERS

Record your ATV’s identification numbers in the spaces provided. Remove the spare
key and store it in a safe place. Your key can be duplicated by using one of you existing
keys. If you lose both, you will require a replacement ignition barrel and keys.

1.

Frame VIN:

2.

Vehicle Model Number:

3. 

Engine Serial Number:

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Operator Safety

An ATV is not a toy and can be hazardous to operate. This vehicle handles differently 

from other  vehicles, such  as motorcycles and cars. A collision or rollover can  occur quickly, 

even  during  routine  maneuvers  like  turning,  or  driving on hills or over  obstacles, if you fail

 to take proper precautions.

Read and understand your owner s manual and all warnings before operating an ATV.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under the age of 16.

Know Your vehicle

As the operator of the vehicle, you are responsible for your personal safety, the safety of

 others, and the protection  of our environment. Read and understand your owner's manual, 

which includes valuable information about all aspects of your vehicle, including safe

 operating procedures.

SAFETY

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Safety Training

Failure  to  follow  the  warnings  contained  in  this  manual  can  result  in  serious  injury  or 

death.

When you purchased your new ATV, your dealer offered a hands-on safety training

 course that covers  all aspects of vehicle safety.You were also provided with

 printed materials that explain safe operating  procedures.

The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle.

A note will alert you to important information or instructions.

You should review this information on a regular basis.
If you purchased a used ATV from a party other than a dealer, you can request this free safety training from any 
authorized dealer.
This ATV is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this 
vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. 
This preventive maintenance program is designed to ensure that all critical components on your vehicle are 
thoroughly inspected at specific intervals.
The following signal words and symbols appear throughout this manual and on your ATV. Your safety isinvolved 
when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury.

Operator Safety

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A caution indicates a situation that may result in damage to the vehicle.

NOTE

SAFETY

The safety alert warning indicates a potential hazard that may result in serious injury or death. 

Operator Safety

Serious injury or death can result if you do not follow these instructions and procedures, which are

 

outlined in 

further detail within your owner’s manual.

●

Read this manual and all labels carefully, and follow the operating procedures described.

●

Never operate an ATV without proper instruction. Take a training course. Beginners should receive training

from a certified instructor. Contact an authorized ATV dealer to find out about the training courses nearest

 

you.

●

Never allow anyone under 16 years of age to operate this ATV.

●

Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and

has completed a certified safety training course.

●

Always avoid operating an ATV on paved surfaces , including side-walks , driveways , parking lots , and streets.

●

Never operate an ATV on a public street, road or highway, including a dirt or gravel road.

●

Never operate an ATV without wearing an approved helmet that fits properly. Always wear eye protection

( goggles or face shield ), gloves, boots, a long-sleeved shirt or jacket, and long pants.

●

Never consume alcohol or drugs before or while operating an ATV.

●

Never operate at excessive speeds. Travel at speeds appropriate for the terrain, visibility and operating

conditions, and your experience.

●

Never attempt wheelies, jumps or other stunts.

●

Always inspect your ATV before each use to make sure it s in safe operating condition. 

●

Always follow the inspection and maintenance procedures and schedules outlined in your owner s manual.

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SAFETY

Operator Safety

●

Always keep both hands on the handlebars and both feet on the foot-rests of the ATV during operation.

●

Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain 

conditions.

●

Never operate on excessively rough, slippery, or loose terrain.

●

Always follow proper turning procedures as described in this manual. Practice turning at low speeds before 

attempting to turn at faster speeds. Do not turn at excessive speeds.

●

Always have the ATV inspected by an authorized dealer if it s been involved in an accident.

●

Never operate on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting 

larger hills.

●

Always follow proper procedures for climbing hills. Check the terrain carefully before ascending a hill.Never 

climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle 
suddenly or make sudden gear changes. Never go over the top of a hill at high speed.

●

Always follow proper procedures for going downhill and for braking on hills. Check the terrain carefully before

 you start down a hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at 
an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill when possible.

●

Always follow proper procedures for crossing the side of a hill. Avoid hills with excessively slippery or loose 

surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until 
you ve mastered (on level ground) the turning technique outlined in this manual. Avoid crossing the side of 
a steep hill when possible.

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SAFETY

Operator Safety

●

Always use proper procedures if you stall or roll backwards while climbing a hill . To  avoid 

stalling ,maintain  a  steady speed when climbing a hill. If you stall or roll backwards,  follow 

the  special  procedure  for  braking  described  in this manual. Always dismount on the  uphill 
side, or  to  either  side  if  the  ATV  is pointed straight uphill. Turn the  ATV around and

 remount following the procedure described in this manual.

●

Always check for obstacles before operating in a new area. Never attempt to operate over

 large obstacles, such as rocks or fallen trees. Always follow proper procedures when operating 

over obstacles as described  in this manual.

●

Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly and

 use extra caution to  reduce the chance of skidding or sliding out of control.

●

Avoid operating the  ATV through deep or fast-flowing water . If it s unavoidable, travel

 slowly , balance your  weight carefully, avoid sudden movements, and maintain a slow and 

steady forward motion. Do not make sudden  turns or stops, and do not make sudden throttle 

changes.                                                                         

●

Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If

 necessary, apply them  lightly several times to allow friction to dry out the pads.

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SAFETY

 

Operator Safety

●

Always check for obstacles or people behind the ATV before operating in reverse. When it s 

safe to proceed in reverse, move slowly and avoid turning at sharp angles.

●

Always use the size and type of tires specified for your ATV, and always maintain proper

 tire pressure.

●

Never modify an ATV through improper installation or use of accessories.

●

Never exceed the stated load capacity for your ATV. Cargo must be properly distributed and

 securely attached. Reduce speed and follow the instructions in this manual for carrying

 cargo or towing. Allow a greater  distance for braking.

●

Always remove the ignition key when the vehicle is not in use to prevent unauthorized use

 or accidental starting.

●

Child or pets shall not be carried on the brackets.

●

Never touch running parts, such as wheels, drive shaft, etc.

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FOR MORE INFORMATION ABOUT ATV SAFETY,
PLEASE CONTACT WITH YOUR DEALER.

SAFETY

Operator Safety

Equipment Modifications

We are concerned with the safety of our customers and for the general public. Therefore , 
we strongly recommend that consumers do not install on an ATV any equipment that may

 increase  the speed or power of the vehicle, or make any other modifications to the vehicle
 for these  purposes. Any modifications to the original equipment of the vehicle create a

 substantial  safety hazard and increase the risk of body injury. The warranty on your ATV
 is terminated if any equipment has been added to the vehicle, or if any modifications have

 been made to the vehicle, that increase its speed or power.

NOTE

:The addition of certain accessories, including (but not limited to) mowers, blades,

 tires, sprayers,  or large racks, may change the handling characteristics of the vehicle.
 Use only approved accessories, and familiarize yourself with their function and effect on
 the vehicle.

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SAFETY

Operator Safety

POTENTIAL HAZARD

Operating this ATV without proper instruction.

WAHT CAN HAPPEN

The risk of an accident is greatlly increased if the operator does not know how to operate

 the

ATV properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARD

Beginning and inexperienced operators should complete the certified training course offered

 by dealer.  Operators should regularly practice the skills learned in the course and the

 operating techniques described in the owner’s manual.

For more information about the training course, contact an authorized ATV dealer.

POTENTIAL HAZARD
Failure to follow the age recommendations for this ATV.

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SAFETY

Operator Safety

WHAT CAN HAPPEN
Severe injury and/or death could occur if a child under the minimum age recommendation

 operates and ATV,

Even though a child may be within the recommendation age group for operating some ATV,

 he/she may not have the skills, abilities, or judgment needed to operate an ATV safely
 and could be susceptible to accident or injury.

HOW TO AVOID THE HAZARD
No one under the age of 16 should operate this ATV.

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SAFETY

Operator Safety

POTENTIAL HAZARD
Carring a passenger on the rear rack.
WHAT CAN HAPPEN
A passager riding on the rear rack could be ejected from vehicle unexpectedly or may contact
moving components, both of which can result in severe injury or death.
HOW TO AVOID THE HAZARD
Never allow passengers to ride on the rear rack.

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SAFETY

Operator Satety

POTENTIAL HAZARD

Operating this ATV without wearing an approved helmet, eye protection and protective

WHAT CAN HAPPEN

Operating an ATV without an approved helmet increases the risk of a severe head injury or

 death in the event of an accident.

Operating without  eye protection  could result  in  an accident and could increase the  chance 

of  a severe  injury in the event of an accident

.

HOW TO AVOID THE HAZARD

Always wear an approved helmet that fits properly.
Always wear eye protection (goggles or face shield),
gloves, boots, long-sleeved shit or jacket, and long
pants.

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SAFETY

POTENTIAL HAZARD
Operating the ATV after consuming alcohol or drugs.
WHAT CAN HAPPEN
Consumption of alcohol and/or drugs could seriously affect
operator judgment. Reaction time may be slower and operator
balance and perception could be affected.
Consuming alcohol and/or drugs before or while operating an ATV could result in an accident
causing severe injury or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while operating an  ATV.

Operator Satety

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SAFETY

Operator Satety

POTENTIAL HAZARD
Operating the ATV at excessive speeds.

WHAT CAN HAPPEN

Excessive speed increases the operator’s chance of losing control of the ATV, which can 
result in an accident

.

HOW TO AVOID THE HAZARD

Always operate the ATV at a speed that’s proper for the terrain, visibility and operating 
conditions, and  your experience

POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Attempting stunts increases the chance of an accident,
including an overturn,
HOW TO AVOID THE HAZARD
Never attempt wheelies, jumps or other stunts,
Avoid exhibition driving.

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SAFETY