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Parker 590+ series Frame 1, 2, 3, 4, 5, 6 & H. Product Manual (2012) - page 21

Programming D-1

Programming Your Application

Programming with Block Diagrams

We recommend that you use a suitable programming tool (such as “DSELite” which is Parker SSD Drives’ block programming software) to program

the Drive for specific applications. It is however possible to use the Keypad.

NOTE

The Menus on the MMI contain parameters that don't necessarily reside in similarly-named function blocks in our Configuration Tool. To

locate the function block for a parameter when using the MMI, hold the "M" key down when editing the parameter. This will display the Tag

number. You can find the details for every Tag in this Appendix: Parameter Specification Tables. Alternatively, the Parameter Table in

Appendix C: "Parameter Specifications" provides a quick reference from the MMI list to the associated function block.

The Drive is supplied with a basic set-up which can be used as a starting point for application-specific programming. This programming could simply

involve the inputting of parameter values, or it may require the making or breaking of programmable links, which is a feature of this unit.

Block diagram programming provides a visual method of planning the software to suit your application. The basic block diagram is provided at the end

of this Appendix and shows the software connections consisting of function blocks and links:

• Each function block contains the parameters required for setting-up a particular processing feature. Sometimes more than one function block is

provided for a feature, i.e. for multiple digital inputs.

• Software links are used to connect the function blocks. Each link transfers the value of an output parameter to an input parameter of another (or

the same) function block.

Each individual block is a processing feature: it takes the input parameter, processes the information, and makes the result available as one or more

output parameters.

Modifying a Block Diagram

MMI Menu Map

Operating and Configuration Modes

1

SYSTEM

There are two modes of operation used while modifying a block diagram: Operating and Configuration modes.

2

CONFIGURE I/O

The CONFIGURE ENABLE command is used to toggle between these two modes of operation.

CONFIGURE ENABLE

Operating Mode (CONFIGURE ENABLE = DISABLED)

In Operating mode you can change parameter values. The Drive can be running or stopped. Note that some parameters can only be changed

when the Drive is stopped. It is not possible to modify the internal links when the Drive is in Operating mode.

Configuration Mode (CONFIGURE ENABLE = ENABLED)

In the configuration mode you can modify connections between the function blocks in the drive. You can also change parameter values, as

above. The Drive cannot run in this mode. Output values are not updated.

Programming D-3

The setting of the EMULATE 590P parameter (tag 162) in the CONFIGURE DRIVE function block affects the time

constants of the PID block and the linking of parameters in the function block diagram:

¾ When non-zero the drive emulates the functionality of links in earlier firmware versions of the 590P,

(firmware Versions 5.x and 7.x)

¾ When zero (0x0000) the behaviour changes so that the value is transferred, preserving the decimal place,

(firmware Version 8.x and onwards).

Refer to "Compatibility with Earlier Versions of Firmware", page D-7, for more information.

To maintain compatibility, the new firmware emulates the functionality and behavior of links in earlier firmware versions

by defaulting the EMULATE 590P parameter to 0x0001 (non-zero).

Figure 1 Operation of links (EMULATE 590P = non-zero : firmware Versions 5.x, 7.x, 8.x and onwards)

Figure 2 Operation of links (EMULATE 590P = zero : firmware Version 8.x and onwards)

The operation of a link is determined by the number of decimal places of each parameter. Previous firmware versions ignored the decimal place when

linking two parameters. For example, linking Analog Input 2 to the Jog Ramp rate gave a Ramp Rate of 526.1s for an input value of 52.61%. Compare

the Figure above.

An additional enhancement is that all values are now held to over 4 decimal places of precision. This is also true of values transferred via links. In the

above example, although the Jog Ramp Rate is shown as 59.7s, internally the value will match that of the output of Analog Input 2, to over 4 decimal

places.

D-4 Programming

Saving Your Modifications

Ensure that CONFIGURE ENABLE = DISABLED before performing a PARAMETER SAVE.

If AUTOMATIC SAVE is set TRUE then changes made via the Operator Station are automatically saved.

If parameter values or links have been modified, the new settings must be saved. The Drive will then retain the new settings during power-down. Refer

to Chapter 6: “The Keypad” - Saving Your Application.

Understanding the Function Block Description

The following function blocks show the parameter information necessary for programming the Drive. Input parameters are shown on the left hand side,

and output parameters are shown on the right hand side of the block.

Default Value

The default value of the unmodified factory set-up

Input/Output Parameter Name

The name shown on DSE Lite

Tag Number

Unique identification used for linking and communications

Decimal Places - some parameters are held in memory with two decimal places but are displayed with one decimal place. These parameters are

indicated in the Parameter Description tables. The Range parameter highlights these with a " (h) " suffix.

Path and Block Name

Default Value

Output Parameter

Name

Tag Number

Input Parameter Name

Default Value

Figure D-3 Function Block Parameter Information

Programming D-5

MMI Menu Maps

The function block descriptions include an easy-find menu showing the menu levels and titles encountered to find the

MMI Menu Map

appropriate menu title, and the parameters contained in the menu(s).

1

SYSTEM

The Menu Maps are shown as if the view level is STANDARD.

2

CONFIGURE I/O

Where there is more than one sub-menu, i.e. ANALOG INPUTS as illustrated, the parameters shown will be for the last sub-

3

ANALOG INPUTS

menu. In many cases, these parameters will reflect the name and number of the last sub-menu.

MMI parameters are named intuitively to make the keypad easier to use, however, they may vary slightly from function

4

ANIN 1 (A2)

block names.

4

ANIN 5 (A6)

CALIBRATION

MAX VALUE

MIN VALUE

DESTINATION TAG

A function block may contain parameters that are contained within more than one MMI menu, for example FIELD CONTROL. In this case, the extra

menus are indicated by >> in the MMI Menu Map.

D-6 Programming

Function Blocks By Category

The function blocks described in this Appendix are arranged in alphabetical order, however, they are listed below by

Category. They each appear as a Menu in the FUNCTION BLOCKS menu. To view the FUNCTION BLOCKS Menu,

ADVANCED view level must be selected

Alarms

ALARM HISTORY

D-17

ALARMS

D-18

Communications

5703 IN

D-12

COMMS PORT

D-32

TEC OPTION

D-133

5705 OUT

D-13

miniLINK

D-85

Inputs & Outputs

ANALOG INPUTS

D-22

AUX I/O

D-28

DIGITAL OUTPUTS

D-54

ANALOG OUTPUTS

D-24

DIGITAL INPUTS

D-51

Menus

MENUS

D-83

OP STATION

D-87

Miscellaneous

ADVANCED

D-14

DRIVE INFO

D-57

MULTIPLEXER

D-86

CONFIGURE DRIVE

D-34

LINKS

D-72

VALUE FUNC

D-136

DEMULITPLEXER

D-42

LOGIC FUNC

D-77

Motor Control

AUTOTUNE

D-25

ENCODER

D-59

INVERSE TIME

D-73

CALIBRATION

D-29

FEEDBACKS

D-62

PLL

D-94

CURRENT LOOP

D-35

FIELD CONTROL

D-64

SPEED LOOP

D-117

CURRENT PROFILE

D-40

INERTIA COMP

D-71

Seq & Ref

JOG/SLACK

D-74

SEQUENCING

D-111

STOP RATES

D-130

RAMPS

D-104

STANDSTILL

D-127

Setpoint Funcs

DEADBAND

D-41

PRESET SPEEDS

D-96

SETPOINT SUM

D-114

MIN SPEED

D-84

RAISE/LOWER

D-101

SRAMP

D-124

PID

D-89

SELECT

D-110

Winder

DIAMETER CALC

D-43

PROFILED GAIN

D-99

TORQUE CALC

D-135

Programming D-7

Compatibility with Earlier Versions of Firmware

Version 8.x and onwards of the 590P is upwardly compatible with earlier firmware versions of the 590P. It will accept and run existing configurations

when downloaded via UDP, from DSELite or from a saved copy in the operator station’s memory. These earlier versions of firmware will not however

accept a configuration designed for use with Version 8.x firmware and onwards.

The implementation of the function block diagram destination links and source links is subtly different in version 8.x and onwards. All links have been

rationalised to allow connection of any parameter to any input parameter. These enhancements will not interfere with operation of earlier

configurations. The enhancements are designed to further improve the flexibility of the function block diagram.

In general, all “output” links have been replaced with the combination of a new output parameter and a new general purpose link. Similarly, all “input”

links have been replaced with the combination of a new input parameter and a new general purpose link. Where a suitable output or input parameter

already existed there was no need to create a new one, (for example, Configure 5703::Scaled Input already existed as a parameter).

As an illustration, consider the operation of Digital Input 2. Prior to Version 8.1 the output value was not available as an accessible parameter. It could

be wired to an input parameter using its dedicated destination tag. By default it was connected to tag 118, RAMP HOLD.

In the revised implementation, the output value is available as a new parameter, OUTPUT. This may be connected to any input parameter using any

general purpose link. By default, Link 21 is used to connect OUTPUT (tag 681) to RAMP HOLD (tag 118).

D-8 Programming

The following tables show the new input and output parameters available, and the allocation of links in the default configuration to emulate the

behaviour of previous versions of firmware.

Enhancements to Output Links

Legacy implementation

Version 8.x and onwards.x implementation

Digin1 (C6)::Destination Tag

[102]

→

Digital Input 1::Output

[680]

→

[635] Link 20

[102]

→

Digin2 (C7)::Destination Tag

[105]

→

Digital Input 2::Output

[681]

→

[636] Link 21

[105]

→

Digin3 (C8)::Destination Tag

[108]

→

Digital Input 3::Output

[682]

→

[637] Link 22

[108]

→

Digital Input C4::Destination Tag

[494]

→

Digital Input 4::Digital Input C4

[ 69]

→

[652] Link 37

[494]

→

Digital Input C5::Destination Tag

[495]

→

Digital Input 5::Digital Input C5

[ 70]

→

[653] Link 38

[495]

→

Configure 5703::Scaled Input

[135]

→

5703 In::Scaled Input

[189]

→

[662] Link 45

[135]

→

Anin 1 (A2)::Destination Tag

[246]

→

Analog Input 1::Output

[674]

→

[638] Link 23

[246]

→

Anin 3 (A4)::Destination Tag

[249]

→

Analog Input 3::Output

[675]

→

[639] Link 24

[249]

→

Anin 4 (A5)::Destination Tag

[250]

→

Analog Input 4::Output

[676]

→

[640] Link 25

[250]

→

Anin 5 (A6)::Destination Tag

[247]

→

Analog Input 5::Output

[677]

→

[641] Link 26

[247]

→

Raise/Lower Dest

[260]

→

Raise/Lower::Output

[264]

→

[642] Link 27

[260]

→

Ramp O/P Dest

[293]

→

Ramps::Ramp Output

[85]

→

[643] Link 28

[293]

→

SPT Sum 1 Dest

[294]

→

Setpoint Sum 1::Spt Sum Output

[86]

→

[644] Link 29

[294]

→

Link 11::Destination Tag

[391]

→

Advanced 1::Output

[712]

→

[658] Link 43

[391]

→

Programming D-9

Legacy implementation

Version 8.x and onwards.x implementation

Link 12::Destination Tag

[396]

→

Advanced 2::Output

[713]

→

[660] Link 44

[396]

→

PID O/P Dest

[400]

→

PID::PID Output

[417]

→

[645] Link 30

[400]

→

Diameter

[431]

→

Diameter Calc.::Diameter

[427]

→

[646] Link 31

[431]

→

Pos I Clamp

[435]

→

Torque Calc.::Pos. I Clamp

[707]

→

[647] Link 32

[435]

→

Neg. I Clamp

[436]

→

Torque Calc.::Neg. I Clamp

[708]

→

[648] Link 33

[436]

→

Taper

[442]

→

Diameter Calc.::Tot.Tens Demand

[441]

→

[649] Link 34

[442]

→

Setpoint Sum 2

[450]

→

Setpoint Sum 2::Spt Sum Output

[451]

→

[650] Link 35

[450]

→

Tens + Comp Calc.

[478]

→

Diameter Calc.::Output

[706]

→

[651] Link 36

[478]

→

Preset Dest

[573]

→

Preset Speeds::Preset O/P

[572]

→

[654] Link 39

[573]

→

Sramp Dest

[590]

→

Sramp::Sramp Output

[589]

→

[655] Link 40

[590]

→

Enhancements to Input Links

Legacy implementation

Version 8.x and onwards.x implementation

→

[097] Digout 1 (B5)::Source Tag

→ [097] Link 13

[629]

→

[683] Digital Output 1::Input

→ [098] Digout 2 (B6)::Source Tag

→ [098] Link 14

[630]

→

[684] Digital Output 2::Input

→ [099] Digout 3 (B7)::Source Tag

→ [099] Link 15

[631]

→

[685] Digital Output 3::Input

→ [134] Configure 5703::Source Tag

→ [134] Link 16

[1190]

→

[714]

5703 Out::Input

→ [251] Anout 1 (A7)::Source Tag

→ [251] Link 17

[632]

→

[678] Analog Output 1::Input

→ [252] Anout 2 (A8)::Source Tag

→ [252] Link 18

[633]

→

[679] Analog Output 2::Input

→ [306] Standstill::Source Tag

→ [306] Link 19

[634]

→

[699] Standstill::Input

→ [390] Link 11::Source Tag

→ [390] Link 11

[1188]

→

[686] Advanced 1::Input 1

→ [394] Link 11::Aux.Source

→ [394] Link 41

[656]

→

[687] Advanced 1::Input 2

→ [395] Link 12::Source Tag

→ [395] Link 12

[1189]

→

[688] Advanced 2::Input 1

→ [399] Link 12::Aux.Source

→ [399] Link 42

[657]

→

[689] Advanced 2::Input 2

Programming D-11

Emulating Earlier Software Versions

Software V8.x introduces the EMULATE 590P parameter (Configure Drive function block). When non-zero, this parameter

forces the drive to emulate some behaviour of earlier software versions of the 590P, (firmware versions 5.x and 7.x).

Refer to the “EMULATE 590P” parameter (tag 162), page D-34.

This behaviour affects:

Refer to:

the time constants of the PID block

Execution Rules D-2, PID function block D-89.

a number of parameters in the FIELD CONTROL block

FIELD CONTROL function block D-63

the linking of parameters in the function block diagram

(discussed earlier in this section)

the speed loop

EMULATE 590P” parameter (tag 162), page D-34.

D-12 Programming

Function Block Descriptions

NOTE Remember to select the correct mode, Setup or Configuration, whilst editing. Refer to “Modifying a Block

Diagram”, page D-1. To view the FUNCTION BLOCKS Menu, ADVANCED view level must be selected.

5703 IN

This function block contains the parameters for scaling the setpoint that are received via the P3 comms

port using the 5703 setpoint repeater protocol.

In the default configuration, the output of this block (SCALED INPUT) is added to analog inputs 1, 2

and 3 to form the setpoint.

5703 IN

Parameter

Tag

Range

SETPT. RATIO

132

-3.0000 to 3.0000

Input scaler.

SETPT. SIGN

133

NEGATIVE/ POSITIVE

Input sign.

SCALED INPUT

189

 .xx %

The scaled value received by the 5703 unit. This value is updated upon reception of a new message. If the drive is in Slave mode and no new messages

have arrived, a 5703 RCV ERROR will occur.

Note: in software versions prior to 5.17, this input is not updated when in Master mode.

RAW INPUT

187

 .xx %

The unscaled value received via the P3 port.

Programming D-13

5703 OUT

This function block is used to define the value that is sent via the P3 port when the selected protocol is

“5703 MASTER” or “5703 SLAVE”.

• In 5703 MASTER mode, the INPUT value is transmitted with a minimum period of 5ms. This period

may be increased using the DELAY parameter. Note that the delay is the time from the start of one transmission to the start of the next

transmission. If the selected baud rate is low then the time to transmit the data may be greater than the delay time, in which case the delay

parameter has no effect.

• In 5703 SLAVE mode, the INPUT value is transmitted every time a value is received. The DELAY parameter is ignored in this mode.

5703 OUT

Parameter

Tag

Range

INPUT

714

-300.00 to 300.00 %

The value that will be sent via the P3 port when the P3 MODE is either “5703 MASTER” or “5703 SLAVE”.

DELAY

897

0 to 1000 ms

A delay parameter that may be used when in 5703 MASTER mode to increase the time between successive transmissions of the 5703 setpoint value.

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