Hyundai Excavator R210LC-7. Service and repair manual - page 37

8- 117

Cleaning of parts

Put all parts  in rough cleaning  vessel
filled with kerosene and clean them
(Rough cleaning).
If dirty part is cleaned with kerosene just
after putting it in vessel, it may be
damaged.   Leave it in kerosene for a
while to loosen dust and dirty oil.
If this kerosene is polluted, parts will be
damaged and functions of reassembled
valve will be degraded.
Therefore,  control  cleanliness  of
kerosene fully.
Put parts in final cleaning vessel filled
with kerosene, turning it slowly to clean
them even to their insides(Finish
cleaning).
Do not dry parts with compressed air,
since they will be damaged and/or rusted
by dust and moisture in air.

Rust prevention of parts.

Apply rust-preventives to all parts.
If left as they after being cleaned, they will
be rusted and will not display their
functions fully after being reassembled.

(17)

(18)

8- 118

Assemble spring(10) into casing(1).
Assemble reducing valve subassembly
into casing.
Assemble them to their original positions.

(4)

Stand spool vertically with its bottom
placed on flat workbench, and with spring
seat pushed down, put two pieces of
semicircular stopper(9) on spring seat
without piling them on.
Assemble stopper(9) so that its sharp
edge side will be caught by head of spool.
Do not push down spring seat more than
6mm.

(3)

Put shim(6), springs(7) and spring seat(8)
onto spool(5) in this order.

(2)

ASSEMBLY

Tighten hexagon socket head plug(2) to
the specified torque.
Tighten two bolts alternately and slowly.

(1)

4)

36078RL15

36078RL16

36078RL17

36078RL18

8- 119

Assemble plug subassembly to casing.
When return spring is weak in force,
subassembly stops due to resistance of
O-ring.

(8)

Assemble push rod(14) to plug(11).
Apply working oil on push-rod surface.

(7)

Assemble seal(12) to plug(11).
Assemble seal in such lip direction as
shown below.

(6)

Assemble O-ring(13) onto plug(11).

(5)

36078RL19

36078RL20

36078RL21

36078RL22

8- 120

Assemble swash plate(18) to joint(17).
Screw it to position that it contacts with 4
push rods evenly.
Do not screw it over.

(12)

Tighten joint(17) with the specified torque
to casing, utilizing jig.

(11)

Fit plate(15).

(10)

When  return spring  is strong in  force,
assemble 4 sets at the same time,
utilizing plate(15), and tighten joint(17)
temporarily.

(9)

Assemble adjusting nut(19), apply
spanner to width across flat of plate(18) to
fix it, and tighten adjusting nut to the
specified torque.
During tightening, do not change position
of disk.

(13)

36078RL23

36078RL24

36078RL25

36078RL26

8- 121

Pull out cord and tube through adjusting
nut hole provided in direction 60 to 120
from casing hole.

(16)

Fit boot(25) and lock nut(20), and handle
subassembly is assembled completely.

Fit boot(40) to plate.

(15)

(14)

1408DA61

25038RL02(4)

36078RL27

1408DA66

8- 122

Assemble lower end of bellows to casing.

Inject volatile rust-preventives through all
ports and then put blind plugs in ports.

(20)

(21)

Apply grease to rotating section of joint
and contacting faces of disk and push rod.

(19)

Determine handle direction, tighten lock
nut(20) to specified torque to fix handle.

(18)

Assemble bushing(16) to plate and pass
cord and tube through it.
Provide margin necessary to operation.

(17)

1408DA67

1408DA68

1408DA69

25038RL04

1.  REMOVAL AND INSTALL

REMOVAL 

Lower the work equipment to the ground
and stop the engine.

Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.

Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious injury.
When pipes and hoses are disconnected,
the oil inside the piping will flow out, so
catch it in oil pan.

Disconnect all hoses.

Sling the turning joint assembly (1) and
remove the mounting bolt(2).

Weight : 54kg(119lb)
Tightening torque : 12.3

1.3kgf m

(88.9

9.4lbf ft)

Remove the turning joint assembly.
When removing the turning joint, check
that all the hoses have been disconnected.

8-123

GROUP  8  TURNING JOINT

1

2

1

1)

(1)

(2)

(3)

(4)

(5)

(6)

INSTALL 

Carry out installation in the reverse order
to removal.
Take care of turning joint direction.
Assemble hoses to their original positions.
Confirm the hydraulic oil level and check
the hydraulic oil leak or not.

2)

(1)

8-124

2.  DISASSEMBLY AND ASSEMBLY

STRUCTURE

1)

1

Hub

2

Shaft

3

Cover

4

Spacer

5

Shim

6

Shim

7

Slipper seal

8

O-ring

9

O-ring

10

O-ring

11

Wear ring

12

Retainer ring

13

Plug

14

Hexagon bolt

15

Spring washer

14

3

15

6

10

4

5

12

11

1

7

9
8

11

2

8-125

14

15

3

6

10
12

4

5

11

7

11

9

1

Secure with hand

Work bench

V block

Wooden block

Remove six slipper seals(7) and O-ring(9),
two ring wear(11) from hub(1).

(5)

Place hub(1) on a V-block and by using a
wood buffer at the shaft end, hit out
shaft(2) to about 1/2 from the body with a
hammer.
Take care not to damage the shaft(2)
when remove hub(1) or rest it sideway.
Put a fitting mark on hub(1) and shaft(2).

(4)

Remove shim(6) and O-ring(10).

Remove retainer ring(12), spacer(4) and
shim(5).

(2)

(3)

DISASSEMBLY

Before the disassembly, clean the turning
joint.
Remove bolts(14), washer(15) and
cover(3).

2) 

(1)

8-126

11

7

11

9

1

1

2

6

10
12

4

5

Fit shim(5), spacer(4) and retainer ring
(12) to shaft(2).

Fit O-ring(10) to hub(1).

Fit shim(6) to shaft(2).

(4)

(5)

(6)

Set shaft(2) on block, tap hub(1) with a
plastic hammer to install.

(3)

Fix seven slipper seal(7) and O-ring(9),
two ring wear(11) to hub(1).

Fit O-ring(8) to shaft(2).

(1)

(2)

ASSEMBLY

Clean all parts.
As a general rule, replace oil seals and O-
ring.
Coat the sliding surfaces of all parts with
engine oil or grease before installing.

3) 

8-127

14

15

3

Install cover(3) to body(1) and tighten
bolts(14).

Torque : 10~12.5kgf m(72.3~90.4lbf ft)

(7)

1.  REMOVAL AND INSTALL

BUCKET CYLINDER

Removal

Expand the arm and bucket fully, lower the
work equipment to the ground and stop
the engine.
Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious injury.
Fit blind plugs in the hoses after
disconnecting them, to prevent dirt or dust
from entering.

Set block between bucket cylinder and
arm.

8-128

GROUP  9  BOOM, ARM AND BUCKET CYLINDER

1)

(1)

Disconnect bucket cylinder hoses(4) and
put plugs(5) on cylinder pipe.

Remove bolt(2), nut(3) and pull out pin
(1).
Tie the rod with wire to prevent it from
coming out.

Wooden block

Arm

Bucket Cylinder

1

2

3

5

4

4

8-129

Install

Carry out installation in the reverse order
to removal.
When aligning the mounting position of
the pin, do not insert your fingers in the
pin hole.
Bleed the air from the bucket cylinder.
Confirm the hydraulic oil level and check
the hydraulic oil leak or not.

5

6

8

(2)

Sling bucket cylinder assembly(8) and
remove bolt(6) then pull out pin (5).
Remove bucket cylinder assembly(8).

Weight : 174kg(384lb)

8-130

ARM CYLINDER 

Removal

Expand the arm and bucket fully, lower
the work equipment  to the ground  and
stop the engine.
Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious injury.
Fit  blind  plugs  in  the  hoses  after
disconnecting them,  to prevent  dirt  or
dust from entering.

Set block between arm cylinder and
boom.

Block

Arm cylinder

1

2

5

4

2)

(1)

Disconnect arm cylinder hoses(4) and
put plugs on cylinder pipe.
Disconnect greasing pipings(5).

Remove bolt(2) and pull out pin(1).
Tie the rod with wire to prevent it from
coming out.

8-131

Install

Carry out installation in the reverse order
to removal.
When aligning the mounting position of
the pin, do not insert your fingers in the
pin hole.
Bleed the air from the arm cylinder.
Confirm the hydraulic oil level and check
the hydraulic oil leak or not.

(2)

Sling arm assembly(8) and remove bolt
(7) then pull out pin(6).
Remove arm cylinder assembly(8).

Weight : 288kg(635lb)

8

6

7

8-132

BOOM CYLINDER 

Removal

Expand the arm and bucket fully, lower the
work equipment to the ground and stop
the engine.
Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious injury.
Fit blind plugs in the hoses after
disconnecting them, to prevent dirt or dust
from entering.

Disconnect greasing hoses(1).
Sling boom cylinder assembly.

1

4

5

5

4

2

6

3)

(1)

Lower the boom cylinder assembly(6) on
a stand.

Remove bolt(4), stop plate(5) and pull out
pin(2).
Tie the rod with wire to prevent it from
coming out.