Dacia Solenza (engine E7J). Manual - part 62

CV JH3 - 051

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MECHANICAL GEARBOX

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C.V. 1175

C.V.  31-01

Mount the 5-th gear fix pinion on the sec-

ondary shaft by means of the C.V. 1175 de-
vice.

Dismount the C.V. 1175 device and mount

the secondary shaft screw, oiled with 3 drops
of  LOCTITE FRENBLOC.

Remount on the primary shaft, observing

the following sequence :

- the support washers (with the larger side

towards the pinion )

- the bushing under the pinion;
- the free 5 th pinion equipped with its

synchroniser ring ;

- the 5-th gear hub equipped with its spring
- the fork together with the 5 th sliding

collar.

Engage the 1-st gear with the gear lever and

the 5 th gear by sliding the 5-th gear fork on its
axle.

Mount the nut and the screw and tighten them

at the required moment:

- primary shaft nut :

19 daNm;

- secondary shaft screw :

  7 daNm.

Mount the pin of the 5 th gear fork  by means

the CV 31 01 device.

Gearbox dismounting

CV JH3 - 051

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MECHANICAL GEARBOX

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Observe the mounting direction, the pin slot must be oriented towards the back cap.

Bring the gearbox in the neutral position
Mount a new gasket to ensure the back cap sealing.
Mount the back cap with the A groove in the primary shaft, and the oiling collector in the B

oil collecting groove, and tighten the screws at the required moment of 2,5 daNm .

Check the correct gears shifting.
Mount the reverse driving connector.

Mount the clutch control fork and the pressure bearing.

Gearbox dismounting

CV JH3 - 051

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MECHANICAL GEARBOX

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Replacement of the planetary

sealing gasket (on the vehicle)

SDV-uri SPECIALE NECESARE

C.V.   945

Mandrin montare garniturã etanºare planetarã

TIGHTENING 

MOMENTS 

(daNm)

Shock absorber attachment
nut on steering knuckle

7.5

Wheel attachment screws

7.5

Oil draining plug

2.5

1

DISMOUNTING

Place the  vehicle on  a  two-columns

elevator.

Dismount the right front wheel.
Drain the oil off the gearbox.
Dismount :

- the wheel protector
- the shock absorber attachment nuts

(1) on steering knuckle.

REMOUNTING

Lubricate with oil the new sealing gasket.
Mount the sealing gasket by  means of  the

C.V. 945 device.

Mount the protector (A) lubricated with

oil, on the planetary shaft and position the
gasket (C) by means of the device (B).

Rock the steering knuckle and disconnect

the planetary transmission from the gearbox.

Remove the “O” ring off the planetary shaft,
then, by means of a pins mandrel and a
hammer,

is gently hit in order to make it pivoting in its place.

Remove the sealing gasket by means of a

pliers, taking care not to damage the planetary
pinion grooves.

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MECHANICAL GEARBOX

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Replacement of the planetary

sealing gasket (on the vehicle)

Position and mount the planetary transmission on the planetary pinion.
Perform the dismounting operations in  the reverse order
Tighten at the required moment the screws and the nuts.
Perform the oil filling of the gearbox.
Check the gearbox sealing.