Mazda 6. Manual - part 182

 

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Mazda 6. Manual - part 182

 

 

IGNITION SYSTEM 

G–10–1

G

G–10ENGINE ELECTRICAL SYSTEM

SPARK PLUG REMOVAL/INSTALLATION

A6E471218110W03A

6. Install the plug hole plate.

Caution

• If the plug hole plate interferes with metal 

clips and the accelerator cable, the cable 
could be damaged, so when installing 
follow the procedure below.

(1) To position the plug hole plate, grasp the 

rubber 1 and 2, as shown in the figure, with 
your hands and press them in.

(2) Route the accelerator cable more towards the 

center of the plug hole plate underside to 
avoid the rib area as shown in the figure.

(3) Grasp rubber 3 with your hand and press it in.
(4) Grasp clips 4 and 5 with your hands and 

press them in.

7. Connect the negative battery cable.

End Of Sie

SPARK PLUG INSPECTION

A6E471218110W04

Caution

• Do not inspect, adjust, or clean the plug gap with a wire brush. Doing so can damage the platinum 

tip.

• When cleaning a spark plug with a plug clear, clean the plug quickly for less than 20 seconds with 

air pressure below 58.8 kpa {6.0 kgf/cm, 8.5 psi}. Verify that there is no carbon, sand, etc. in the 
spark plug after cleaning.

End Of Sie

HIGH-TENSION LEAD REMOVAL/INSTALLATION

A6E471218110W05

Caution

• The high-tension leads must be reinstalled to their original position.Incorrect installation can 

damage the leads and cause power loss, and negatively affect the electronic components.

1. Disconnect the negative battery cable.
2. Remove the plug hole plate.
3. Remove the high-tension lead.
4. Install the high-tension lead.

End Of Sie

IGNITION SYSTEM

A6E4712W203

A6E4712W204

STARTING SYSTEM 

G–11

G

GENGINE ELECTRICAL SYSTEM

STARTER REMOVAL/INSTALLATION

A6E471418400W01

Warning

• When the battery cables are connected, touching the vehicle body with starter terminal B will 

generate sparks. This can cause personal injury, fire, and damage to the electrical components. 
Always disconnect the battery negative cables before performing the following operation.

1. Disconnect the negative battery cable.
2. Remove the under cover.
3. Remove the air cleaner assembly.(See 

F–10 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION

.)

4. Remove the clutch release cylinger.(MTX) (See 

H–9 CLUTCH RELEASE CYLINDER REMOVAL/

INSTALLATION

.)

5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.

End Of Sie

STARTING SYSTEM

AME4714W001

1

Terminal B wire

2

Terminal S wire

3

Starter

G–12

STARTING SYSTEM 

STARTER INSPECTION

A6E471418400W02

On-vehicle Inspection

1. Verify that the battery is fully charged.
2. Crank the engine and verify that the starter rotates smoothly without any noise.

• If not, inspect the following.

— Remove the starter and inspect the magnetic switch and the starter.
— Inspect the related wiring harness and the ignition switch.

No Load Test

1. Verify that the battery is fully charged.
2. Connect the starter, battery, voltmeter and 

ammeter as shown.

3. Operate the starter and verify that it rotates 

smoothly.

4. Measure the voltage and current while the starter 

is operating.

• If not as specified, replace the starter.

Specification

End Of Sie

Voltage (V)

Current (A)

11

Less than 90

AME4714W002

H–1

H

H

CLUTCH

LOCATION INDEX .................................................H-2

CLUTCH LOCATION INDEX ...............................H-2

GENERAL PROCEDURES ....................................H-3

PRECAUTION (CLUTCH)....................................H-3

CLUTCH FLUID ......................................................H-4

CLUTCH FLUID INSPECTION ............................H-4
CLUTCH FLUID REPLACEMENT .......................H-4

CLUTCH PEDAL ....................................................H-5

CLUTCH PEDAL ADJUSTMENT.........................H-5
CLUTCH PEDAL REMOVAL/INSTALLATION.....H-6

CLUTCH MASTER CYLINDER ..............................H-7

CLUTCH MASTER CYLINDER REMOVAL/

INSTALLATION.................................................H-7

CLUTCH MASTER CYLINDER DISASSEMBLY/

ASSEMBLY.......................................................H-8

CLUTCH RELEASE CYLINDER ............................H-9

CLUTCH RELEASE CYLINDER REMOVAL/

INSTALLATION.................................................H-9

CLUTCH RELEASE CYLINDER DISASSEMBLY/

ASSEMBLY.....................................................H-10

CLUTCH UNIT ......................................................H-11

CLUTCH UNIT REMOVAL/INSTALLATION ......H-11
CLUTCH COVER INSPECTION........................H-13
CLUTCH DISC INSPECTION ............................H-14
CLUTCH RELEASE COLLAR INSPECTION.....H-14

FLYWHEEL ..........................................................H-15

FLYWHEEL INSPECTION.................................H-15

 

 

 

 

 

 

 

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