PANEL REPAIRS
REPAIRS 77-2-27
Refit
1. Fit bonnet stay.
2. Fit bonnet lock.
3. Fit air intake hose.
4. Fit battery. Do not connect earth lead.
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CHARGING AND STARTING,
REPAIRS, Battery.
5. Fit horn.
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SECURITY, REPAIRS, Horn.
6. Fit both headlamp assemblies.
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LIGHTING, REPAIRS, Headlamp
assembly.
7. Fit radiator.
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COOLING SYSTEM - K SERIES KV6,
REPAIRS, Radiator assembly.
8. Fit front bumper valance.
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EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front.
9. Connect all ECUs.
10. Connect alternator.
11. Connect battery earth lead.
Headlamp mounting panel
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove front bumper valance.
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EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front.
5. Remove front bumper armature.
6. Remove radiator.
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COOLING SYSTEM - K SERIES KV6,
REPAIRS, Radiator assembly.
7. Remove headlamp assembly.
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LIGHTING, REPAIRS, Headlamp
assembly.
8. Release wiring to headlamp and position aside.
9. LH side: Remove front bumper LH support
bracket.
10. LH side: Remove battery.
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CHARGING AND STARTING,
REPAIRS, Battery.
11. LH side: Remove horn.
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SECURITY, REPAIRS, Horn.
12. LH side: Remove air intake hose.
13. RH side: Remove front bumper RH support
bracket.
14. RH side: Remove windscreen washer
reservoir.
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WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
15. RH side: Remove PAS fluid cooler.
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STEERING, REPAIRS, Oil cooler -
Td4 & K1.8 models.