PANEL REPAIRS
REPAIRS 77-2-31
19. Fit engine bay shield.
20. Fit headlamp.
+
LIGHTING, REPAIRS, Headlamp
assembly.
21. Secure headlamp wiring.
22. Fit PAS fluid cooler.
+
STEERING, REPAIRS, Oil cooler -
Td4 & K1.8 models.
23. Fit radiator.
+
COOLING SYSTEM - K SERIES KV6,
REPAIRS, Radiator assembly.
24. Fit front bumper armature.
25. Fit front bumper valance.
+
EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front.
26. Fit underbelly panel.
+
EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
27. Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
28. Connect all ECUs.
29. Connect alternator.
30. Connect battery earth lead.
Front sidemember (front section)
In this procedure, the front section of the front
sidemember closing panel and the related
crossmember to sidemember gusset plate are
replaced in conjunction with the front sidemember.
Remove
1. Disconnect battery earth lead.
2. Disconnect all ECUs.
3. Remove road wheel(s).
4. Remove underbelly panel.
+
EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5. Remove front bumper valance.
+
EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front.
6. Remove radiator.
+
COOLING SYSTEM - K SERIES KV6,
REPAIRS, Radiator assembly.
7. Remove PAS fluid cooler.
+
STEERING, REPAIRS, Oil cooler -
Td4 & K1.8 models.
8. Remove headlamp.
+
LIGHTING, REPAIRS, Headlamp
assembly.
9. Release wiring to headlamp and position aside.
10. Remove engine bay shield.
11. Remove front wheel arch liner.
+
EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
12. LH side: Remove front bumper LH support
bracket.
13. LH side: Remove ECM.
14. LH side: Remove battery carrier.
+
CHARGING AND STARTING,
REPAIRS, Carrier - battery.
15. LH side: Remove air cleaner.
16. LH side: Remove air intake hose.
17. LH side: Remove horn.
+
SECURITY, REPAIRS, Horn.
18. RH side: Remove front bumper RH support
bracket.
19. RH side: Remove windscreen washer
reservoir.
+
WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
20. RH side: Remove alternator.
+
CHARGING AND STARTING,
REPAIRS, Alternator - KV6.
21. RH side: Remove PAS pump.
+
STEERING, REPAIRS, Pump -
steering - KV6.