Infiniti G35 (V35) Sedan. Manual - part 1338

TM-44

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

TRANSMISSION ASSEMBLY

Assembly

INFOID:0000000000956970

SHAFT AND GEAR

1.

Install main drive gear assembly, mainshaft assembly and counter gear assembly according to the follow-
ing.

a.

Install main pilot bearing, pilot bearing spacer and 5th baulk ring to main drive gear.

b.

Install main drive gear assembly, mainshaft assembly, and
counter shaft assembly combined in one unit to adapter plate
using brass bar.

2.

Install the adapter setting plate to adapter plate and then fixing
in adapter setting plate using a vise.

CAUTION:

Do not directly secure the surface in a vise. 

3.

Install magnet to adapter plate.

4.

Install snap ring to mainshaft bearing.

CAUTION:

Do not reuse snap ring.

5.

Install counter rear bearing onto adapter plate using the drift.

CAUTION:

Replace counter rear bearing inner race, counter rear bear-
ing and counter rear bearing spacer as a set.

PCIB0151E

PCIB1266E

SCIA1691E

PCIB1375E

TRANSMISSION ASSEMBLY

TM-45

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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6.

Apply thread locking sealant to the end of bolts (first 3 to 4
threads).
• Use Genuine Medium Strength Thread Locking Sealant or

an equivalent. Refer to 

GI-15, "Recommended Chemical

Products and Sealants"

. 

CAUTION:

Remove old sealant and oil adhering to threads.

7.

Install bolts into mainshaft bearing retainer and tighten bolts to
the specified torque.

8.

Install reverse coupling sleeve and reverse shifting inserts into reverse synchronizer hub.

CAUTION:

• Install reverse coupling sleeve with the flat flange on the

rear side.

• Do not reuse reverse coupling sleeve and reverse syn-

chronizer hub.

• Replace reverse coupling sleeve and reverse synchro-

nizer hub as a set.

9.

Install reverse spread springs in reverse shifting inserts.

CAUTION:

• Do not install reverse spread spring hook onto the same

reverse shifting insert.

• Be careful with the shape of 1st-2nd, 3rd-4th and 5th-6th

shifting insert to avoid misassembly.

10. Install snap ring to reverse synchronizer hub.

CAUTION:

PCIB1238E

PCIB0617E

SCIA1600E

PCIB0608E

TM-46

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

TRANSMISSION ASSEMBLY

• Do not align snap ring notch with synchronizer hub

groove when assembling.

• Do not reuse snap ring.

11. Apply recommended grease to reverse main needle bearing.
12. After installing reverse main gear bushing, reverse main needle

bearing, reverse main gear and reverse baulk ring onto main-
shaft using the press plate (A) [SST: KV32103300 (J-46529)]
and drift (B) [SST: ST01530000 (

—

)] and a press to press fit

reverse synchronizer assembly.

CAUTION:

When installing, face the side with three ditches to the front
side.

NOTE:

PCIB1237E

PCIB0242E

PCIB1367E

TRANSMISSION ASSEMBLY

TM-47

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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Reverse baulk ring has three spaces that two gear teeth are
missing, and each space has small ditch for identification as
shown in the figure.

13. Select and install a snap ring so that the end play comes within

the standard value.

CAUTION:

Do not reuse snap ring.

14. After installing counter rear bearing spacer, press and fit reverse

counter gear onto counter shaft with drift [SST: ST23860000
(

—

)] and press.

CAUTION:

• Do not reuse reverse counter gear.
• When installing counter rear bearing spacer, identification

ditch should face to the rear side.

• Replace counter rear bearing inner race, counter rear

bearing and counter rear bearing spacer as a set.

15. Select and install a snap ring so that the end play comes within

the standard value.

CAUTION:

Do not reuse snap ring.

SHIFT FORK AND FORK ROD

PCIB0168E

End play standard value

: Refer to 

TM-75, "End Play"

.

PCIB0225E

PCIB0411E

End play standard value

: Refer to 

TM-75, "End Play"

.

PCIB0226E