Great Wall Hover. Manual - part 44

Remarks: If the screw installation hole on the lock washer can not

align with the screw hole on the lock nut, then it can remove the lock

washer and adjust he lock nut slightly (rotate in the direction of

Min. adjusting range ); then install the lock washer.

7. Recheck the pre-applied load

Use the spring tension meter to recheck the pre-applied load.

Pre-applied load (for starting): 28-56N

If the pre-applied load does not meet the specified value, it must remove

the lock washer and adjust it by the adjusting nut.

8. Install the hub cap

a.   Coat the silicon rubber surface sealant on the matching surface of

hub and hub cap.

b. Coat the screw of the inner hexagon bolt with the screw lock sealant.

c. Use the inner hexagon bolt to fix the hub cap and ring flange on the

hub; tighten the bolt to the specified torque.

Tightening force: 45

5N

m

9. Install the disc brake

Install the disc brake on the steering knuckle and tighten the bolt to the

specified torque.

     Tightening force: 140

10N

m

Steering knuckle
Disassembly of steering knuckle

1. Remove the disc brake and front hub

(Refer to section “Front Hub”)

2. Remove the brake cover

special tools

special tools

special tools

3. Disconnect the steering cross rod from the steering

    knuckle arm

a. Remove the split pin and nut on the ball pin.

4. Disconnect the connecting rod of stabilizer bar from

    lower arm

     Use the inner hexagon spanner to fix the ball pin; remove the self-

      locking nut.

5. Remove the steering knuckle

a. Remove the split pin and nut on the upper ball pin

b.   Use the special tools to disconnect the steering knuckle from the

upper ball pin.

c. Remove the split pin and nut on the lower ball pin.

d. Use the special tools to disconnect the steering knuckle from

the upper ball pin.

 e.   Remove the steering knuckle.

Check and replacement of steering knuckle

Use the dye penetrant to check the steering knuckle for

crack.It should replace the steering knuckle if has crack.

Installation of steering knuckle

1. Install the steering knuckle

a. Install the lower ball pin on the steering knuckle and install the

slotted nut temporarily.

b. Press down the upper arm and connect the upper ball pin to the

steering knuckle. Install and tighten the nut to the specified torque.

 Tightening force: 145

15N

m

c. Install the new split pin.

Remarks: It should align the notch of nut with the pinhole

when install the split pin; the nut can be tightened but not

loosed during the alignment.

Tightening force: 230

20N

m

e. Install the new split pin.

Remarks: It should align the notch of nut with the pinhole

when install the split pin; the nut can be tightened but not

loosed during the alignment.

     Tightening force: 63

5N

m

3. Connect the steering cross rod to the steering

    knuckle arm.

a. Tighten the slotted nut according to the specified torque.

  Tightening force: 170

15N

m

b. Install the new split pin.

      Remarks: It should align the notch of nut with the pinhole

      when install the split pin; the nut can be tightened but not

      loosed during the alignment.

     Tightening force: 23

3N

m

5. Install the front hub and disc brake

(see section of front hub)