Great Wall Hover. Manual - part 13

47. Remove the 3rd/4th-Gear shift fork

Remove the second shaft assembly

a. Use the rubber hammer to knock the second shaft

b. Remove the needle bearing bushing of reverse driven gear

c. Remove the double inner-race ball bearing assembly

d. Remove the second shaft assembly

Secondary shaft assembly

49. Disassembly of second shaft assembly

a. Remove the second shaft rear retainer

Caution:   It should select the circlip for shaft when install the

circlip for shaft.

b. Remove the 3rd/4th-Gear synchronizer assembly

c. Remove the 3rd/4th-Gear synchronizer gear ring

Caution: When install the 3rd/4th-Gear synchronizer gear ring, it

should use the plug gage to measure the end surface clearance of

gear ring to ensure it is within 1.25-1.65mm

¦circlips for shaft

3rd/4th-Gear syn-

chronizer assembly

1st/2nd-Gear synchronizer assembly

 synchronizer gear ring

3rd-Gear driven gear assembly

needle bearing

second shaft

2nd-Gear driven gear assembly

2nd-Gear synchronizer gear ring

 needle bearing

sleeve

1st-Gear synchronizer gear ring

1st-Gear driven gear assembly

double inner-race

N 

m:    specified torque

Used component which can not be used any more.

d. Remove the 3rd-Gear driven gear assembly

Caution: When install the 3rd-Gear driven gear assembly, it should

use the plug gage to measure the 3rd-Gear driven gear assembly

axial clearance to ensure it is within 0.17-0.284mm

e. Remove the 3rd-Gear driven gear needle bearing

f. Use the special tools to press the second shaft to remove the inner

race of double inner-race ball bearing.

Remove the 1st-Gear driven gear

     Caution: When install the 1st-Gear driven gear, it should use the

  plug gage to measure the 1st-Gear driven gear axial clearance to

 ensure it is within 0.17-0.284mm.

h. Remove the 1st-Gear driven gear needle bearing

Transmission-23

i. Remove the sleeve

j. Remove the 1st-Gear synchronizer gear ring

k. Remove the 1st/2nd-Gear synchronizer assembly

l. Remove the 2nd-Gear synchronizer gear ring , 2nd-Gear driven gear

and second shaft

Caution: When install the 2nd-Gear driven gear, it should use the

plug gage to measure the 2nd-Gear driven gear axial clearance to

ensure it is within 0.17-0.284mm