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SIDE GEAR CLEARANCE When measuring side gear clearance, check each gear independently. If it necessary to replace a side (1) Install the axle shafts and C-locks and pinion mate shaft. (2) Measure each side gear clearance. Insert a matched pair of feeler gauge blades between the gear (3) If side gear clearances is no more than 0.005 inch. Determine if the axle shaft is contacting the the axle shaft is not contacting the pinion mate (4) If clearance is more than 0.005 inch (axle shaft not contacting mate shaft), record the side gear clear- move and contact the mate shaft when the feeler (5) If there is no side gear clearance, remove the C-lock from the axle shaft. Use a micrometer to mea- (6) Compare both clearance measurements. If the difference is less than 0.012 inch (0.305 mm), add (7) If clearance is 0.012 inch (0.305 mm) or greater, both side gears must be replaced (matched (8) If clearance (above) continues to be 0.012 inch (0.305 mm) or greater, the case must be replaced. SPECIFICATIONS REAR AXLE - 8 1/4 AXLE SPECIFICATIONS DESCRIPTION SPECIFICATION Axle Ratio 3.21, 3.55, 3.92 Differential Case Flange Runout 0.076 mm (0.003 in.) Differential Case Clearance 0.12 mm (0.005 in.) Ring Gear Diameter 209.5 mm (8.25 in.) Ring Gear Backlash 0.12-0.20 mm (0.005-0.008 in.) Ring Gear Runout 0.12 mm (0.005 in.) Pinion Bearing Preload - Original Bearings 1-2 N·m (10-20 in. lbs.) Pinion Bearing Preload - New Bearings 1.7-4 N·m (15-35 in. lbs.) Fig. 14 Side Gear Clearance 1 - FEELER GAUGE Fig. 15 Side Gear 3 - 58 REAR AXLE - 8 1/4 AN REAR AXLE - 8 1/4 (Continued) |